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Eaton Power Xpert 9395 550/275 Installation And Operation Manual

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Power Xpert
™
9395 550/275 UPS
225–550 kVA
Installation and Operation Manual
p/n: 164201716
Revision 14

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  • Page 1 Power Xpert ™ 9395 550/275 UPS 225–550 kVA Installation and Operation Manual p/n: 164201716 Revision 14...
  • Page 2 Association, Inc. All other trademarks are property of their respective companies. All other trademarks are property of their respective companies. ©Copyright 2022 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility. Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.
  • Page 4 Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.
  • Page 5 TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK. 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE...
  • Page 6 Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’...
  • Page 7 Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
  • Page 9 3.2.3 Installation Considerations ........................16 3.2.4 UPS System Power Wiring Preparation ....................22 3.2.5 UPS System Interface Wiring Preparation ....................36 3.2.6 Distributed Bypass Power Wiring Preparation ................... 37 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 10 6.3 Single UPS System Oneline Configurations ....................97 6.4 Multiple UPS Distributed Bypass System..................... 103 6.4.1 Multiple UPS Parallel System Modes ....................103 6.4.2 Online Mode – Distributed Bypass......................104 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 11 7.3.21 Single UPM Restart ......................... 137 7.3.22 UPS and Critical Load Shutdown ......................137 7.3.23 Charger Control ..........................138 7.3.24 Using the UPS LOAD OFF Pushbutton or Command ................138 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 12 7.6.5 Power Maps Screen (Bypass Mode) ..................... 167 7.6.6 Command Confirmation Pop-Up......................167 7.6.7 Meters Summary Screen........................168 7.6.8 Input, Bypass and Output Meters Screens ..................... 169 7.6.9 Input Meters Detail Screen ......................... 171 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 13 1 1 0 0 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s ................................................... . 2 2 0 0 1 1 10.1 Model Numbers ........................... 201 10.2 Specifications............................201 10.2.1 UPS Input............................201 10.2.2 UPS Output ........................... 202 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14 xiii...
  • Page 14 Table of Contents 10.2.3 UPS Environmental ......................... 202 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 15 L L i i s s t t o o f f F F i i g g u u r r e e s s Figure 1. Power Xpert 9395 550/275 UPS Cabinet ..................... 2 Figure 2. Power Xpert 9395 550/275 UPS Cabinet with the Field Installed UPM ............3 Figure 3. UPS Cabinet Dimensions (Front View) ....................18 Figure 4.

  • Page 16: Table Of Contents

    Main Menu and Power Maps Screen (Online Mode) ................. 165 Figure 76. Output kVA Screen from Home Screen ..................165 Figure 77. Average Efficiency Screen from Home Screen................. 166 Figure 78. Consumption Screen from Home Screen..................166 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 17 Relay Interface Module II ......................193 Figure 113. Supervisory Contact Module II ...................... 194 Figure 114. UPS Filter Locations ........................197 Figure 115. FI-UPM Air Filter Location ......................198 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14 xvii...
  • Page 18 List of Figures xviii Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 19 UPS Cabinet Power Cable Terminations for the Power Xpert 9395-550/275 ..........31 Table 12. Supplied Wiring Terminal Hardware....................32 Table 13. Recommended Installation Parts and Tools (Not Supplied by Eaton) ............32 Table 14. Separate Rectifier Input UPM Power Cable Terminations for the Power Xpert 9395-550/275 ......32 Table 15.
  • Page 20 List of Tables Table 37. RMP II Status Indicators........................ 192 Table 38. Customer Interface Connectors...................... 193 Table 39. SCM II Status Indicators and Connections..................194 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 21 Technical Publications Feedback Form for User Manuals Eaton Product Type 9395 Document Number†*                                          Revision# Feedback Type:          Comments                    Error Report                     Questions Describe Feedback*: Suggestions:  Name* E‐mail*  Please complete the form and submit it to Eaton Technical Publications by clicking on the  following link:  Submit Completed Form † Document numbers can be found in the footer sec on or last page of the manual.    Example: “xxxxxxxxx” (nine digits)  *Required ...
  • Page 22 Power Xpert 9395 550/275 UPS with the FI-UPM. NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified in the warranty (section Warranty) become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
  • Page 23 Introduction Figure 1. Power Xpert 9395 550/275 UPS Cabinet Older LCD Pushbutton Control Panel Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 24 Introduction Figure 2. Power Xpert 9395 550/275 UPS Cabinet with the Field Installed UPM New Color Touchscreen Control Panel 1 1 . . 1 1 . . 2 2 C C o o n n t t r r o o l l P P a a n n e e l l The control panel, located on the front of the UPS, contains a liquid crystal display (LCD) or color touchscreen and pushbutton switches to control the operation of the UPS and to display the status of the UPS system.
  • Page 25 1 1 . . 2 2 . . 6 6 S S e e p p a a r r a a t t e e R R e e c c t t i i f f i i e e r r I I n n p p u u t t If a FI-UPM is to be installed with the Power Xpert 9395 550/275 UPS at the initial installation or in the future, the UPS can be supplied with separate rectifier inputs for each UPM.
  • Page 26 1 1 . . 2 2 . . 9 9 I I n n h h e e r r e e n n t t R R e e d d u u n n d d a a n n c c y y To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy.
  • Page 27 • Supervisory Contact Module II (SCM II) – An optional SCM II establishes an interface between the UPS system equipment and the customer's monitor. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 28 • Italic type highlights notes and new terms where they are defined. • Screen type represents information that appears on the screen or LCD. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 29 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA.
  • Page 30 1 1 . . 9 9 W W a a r r r r a a n n t t y y To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
  • Page 31 Introduction Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 32 ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 33 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 34 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. • Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 35 Safety Warnings Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 36 If the UPS is to be operated at an altitude higher than 1000m (3000 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
  • Page 37 3 3 . . 2 2 . . 3 3 I I n n s s t t a a l l l l a a t t i i o o n n C C o o n n s s i i d d e e r r a a t t i i o o n n s s The UPS system installation must meet the following guidelines: • The system must be installed on a level floor suitable for computer or electronic equipment. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 38 UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton’s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
  • Page 39 97 (24563) 400/400 106 (26749) Power Xpert 550 kVA 9395-550/550 480/480 107 (27020) Figure 3. UPS Cabinet Dimensions (Front View) 1873.9 [73.8] 1333.8 [52.5] Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 40 [1.6] [32.7] 871.7 [34.3] Dimensions are in millimeters [inches]. Figure 5. UPS Cabinet Dimensions (Top View) [1.2] 475.4 [14.8] [18.7] [1.2] 758.8 [24.9] [20] Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 41 Figure 7. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) 1446 [56.9] 1406 [55.4] [1.5] 1330 [2.3] [52.4] [2.7] [13.6] [32.7] [13.6] 12.7 [0.5] X 15.8 [0.62] Slot (6X) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 42 Figure 9. Remote EPO Switch Dimensions 0.87 115.8 [0.22] [4.56] 88.9 [3.50] 114.3 95.3 [4.50] [3.57] (Square) 1.57 [0.40] Needed to remove key 1/2” Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 43 UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 44 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA in Table 5 through Table Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 45 Number per Pole (each) AC Output to Critical Load (Four Wire) Amps Full Load Current (3) Phases, (1) Ground Minimum Conductor Size AWG or kcmil Number per Pole (each) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 46 NOTE: Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
  • Page 47 Number per Pole (each) AC Output to Critical Load (Four Wire) Amps Full Load Current (3) Phases, (1) Ground Minimum Conductor Size AWG or kcmil Number per Pole (each) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 48 NOTE: Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
  • Page 49 Number per Pole (each) AC Output to Critical Load (Four Wire) Amps Full Load Current (3) Phases, (1) Ground Minimum Conductor Size AWG or kcmil Number per Pole (each) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 50 Number per Phase (each) AC Input to UPS Bypass (Five Wire) Full Load Current Amps (3) Phases, (1) Neutral, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 51 AC input to the UPS with separate rectifier inputs is wired as if each UPM is rated for 275 kVA (see Table The bypass input, battery input, and output are wired the same as for a separate battery UPS (see Table Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 52 DC Input from Battery or Battery (+) 4 – 2 bolt mounting 76 (56) Battery Disconnect to UPS – Battery (-) 4 – 2 bolt mounting 76 (56) Separate Battery (UPM 1) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 53 Rectifier Input, Bypass Input, Battery Input, and 180500037-120 Conical Washer Output 180200001-07 Rectifier Input, Bypass Input, Battery Input, and Output Table 13. Recommended Installation Parts and Tools (Not Supplied by Eaton) Quantity Part Size Manufacturer Part Number Notes 2/0 AWG Thomas &...
  • Page 54 NEC Table 250.122. For 3 wire configurations when neutral is not required, the conduit sizes suggested below may be oversized. Conduit sizes listed are for copper wiring only. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 55 1000A 800A NOTE Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for 550 kVA. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 56 1600A 1600A NOTE Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for 550 kVA. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 57 The UPS Battery Aux and 48 Vdc Shunt Trip signal wiring from the UPS must be connected to the DC source disconnect device. • Battery Aux and 48 Vdc Shunt Trip wiring should be a minimum of 18 AWG. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 58 The bonding jumper must be copper wire. • Eaton UPS systems are designed to operate with two optional ground schemes. Both configurations comply with international safety regulations (as seen on the UPS name plate). Internal reference generated through an earth reference. Ground current will be equal to or less than 5% of the unit rating.
  • Page 59 UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources. When selecting the most appropriate grounding scheme for your application, consider items such as: –...
  • Page 60 If these instructions are not followed, damage to the wiring channel and wiring will occur. Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately.
  • Page 61 While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Figure 10. Power Xpert 9395 550/275 UPS Cabinet as Shipped on Pallet Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 62 NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see UPS Cabinet Maximum Weights) for cabinet weight). Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 63 13. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to 4.5 Distributed Bypass Tie Cabinet Installation; otherwise, proceed to 4.6 Installing UPS External and Battery Power Wiring. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 64 UPS System Installation Figure 11. Removing the Left Side Shipping Bracket UPM Removable Front Panel Shipping Bracket Bolts Pallet Shipping Bracket Left Side Shipping Bolts Bracket Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 65 UPS System Installation Figure 12. Removing the Right Side Shipping Bracket Front Door Removable Left Front Panel Shipping Bracket Bolts Pallet Right Side Shipping Bracket Shipping Bracket Bolts Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 66 F F i i e e l l d d I I n n s s t t a a l l l l e e d d U U P P M M I I n n s s t t a a l l l l a a t t i i o o n n If installing a FI-UPM, install the FI-UPM using the instructions in the Eaton 9395 Field Installed UPM Mechanical Installation Manual, listed in 1.7 For More...
  • Page 67 4 4 . . 6 6 . . 2 2 E E x x t t e e r r n n a a l l P P o o w w e e r r W W i i r r i i n n g g I I n n s s t t a a l l l l a a t t i i o o n n To install wiring to connections: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 68 B, and C, and Neutral (if required) power wiring from output terminals and neutral terminals to the critical load. See paragraph 3.2.4 UPS System Power Wiring Preparation for wiring and termination requirements. 15. Proceed to 4.6.3 Battery Power Wiring Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 69 NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 70 TB3 Wiring and X-Slot Connections (Remove panels to drill or punch conduit holes.) Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 71 *See Figure ”UPS Power Terminal Detail AA – Common Rectifier Feed” for Detail AA. **See Figure ”UPS Power Terminal Detail BB – ISBM UPM 1 Common Battery” for Detail BB. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 72 Phase B (E10) Critical Load Phase A (E9) Neutral (E12) Phase C (E8) AC Input to Alternate Ground Phase B (E7) UPS Bypass Terminal Bus Location Phase A (E6) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 73 *See Figure ”UPS Power Terminal Detail AA – Separate Rectifier Feed” for Detail AA. **See Figure ”UPS Power Terminal Detail BB – Separate Battery” for Detail BB. ISBM UPM 1 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 74 Phase A (E6) Figure 20. UPM Rectifier Input Power Terminal Block Detail Phase A (E1) AC Input to Phase B (E2) Rectifiers Phase C (E3) UPM 4 (FI-UPM) UPM 1 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 75 There must be a ground cable running in the raceway with the battery cables. If using an Eaton battery cabinet, proceed to Step 2; otherwise, proceed to Step 4. Route and connect the battery cables between the UPS and battery cabinet or battery disconnect according to the instructions in the Eaton 9395 Integrated Battery Cabinet (Model IBC-L) Installation Manual, listed in .
  • Page 76 UPS System Installation Figure 21. UPS Power Terminal Detail BB – Common Battery DC Input from Battery + (E4) DC Input from Battery – (E5) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 77 Verify the UPS system is turned off and all power sources are removed. See Chapter 7 UPS Operating Instructions for shutdown instructions. Unfasten the front door latch and swing the door open (see Figure 12). Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 78 16. If removed, reinstall the safety shield panel removed in Step 6. Secure with the retained hardware. 17. If removed, reinstall the left front panel removed in Step 5 and secure with the retained hardware. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 79 (See Figure “Interface (See Figure ” X-Slot Communication Terminal Detail” for detail.) Bays” for detail.) (See Figure ” Terminal Blocks TB1, TB2, and TB3 Connector Assignments” for terminal assignments.) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 80 Default function set for charger off. Building Alarm 3 Return Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 4 Default function set for on generator. Default: On Generator Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 81 Default: Maintenance Bypass Default function set for maintenance bypass. Building Alarm 5 Return NOTE “Return” indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 82 Alarm relay normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. Alarm relay wiring should be a minimum of 22 AWG Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 83 NOTE The building alarms can be programmed to display the alarm functional name. NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 84 10. Reinstall the interface entry plates and install the conduit. 11. If using an Eaton battery cabinet, proceed to Step 12; otherwise, proceed to Step 15. 12. Route the Shunt trip and Aux wiring from the battery cabinet or battery disconnect to the UPS cabinet. See...
  • Page 85 When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. NOTE For installation and setup of an X-Slot card, contact an Eaton service representative (see Getting Help). Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 86 A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 30 shows a REPO switch. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 87 The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE 5 This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide. NOTE 6 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
  • Page 88 REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 89 REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 90 1.9 Warranty become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date. 4 4 . . 1 1 1 1 C C o o m m p p l l e e t t i i n n g g t t h h e e I I n n s s t t a a l l l l a a t t i i o o n n C C h h e e c c k k l l i i s s t t Installing Options, Accessories, and Distributed Bypass Control Wiring The final step in installing the UPS system is completing the following Installation Checklist.
  • Page 91 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) o The debris shield covering the UPS cabinet ventilation grill is removed. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 92 Pull-chain wiring between the UPS cabinets is properly installed. o Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 93 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 94 In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 95 UPS. See Figure 23 Figure 29 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 35 Table Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 96 Alarm Relay NO Normally open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L CAN Input for parallel operation. Can H Shield Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 97 NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
  • Page 98 CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 (If Installed) (If Installed) NOTE External CAN connections between UPSs require shielded twisted-pair wire. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 99 Twisted Pair Twisted Pair Twisted Pair UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 100 To UPS 2 TB2–1 TB2–1 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 101 NOTE External CAN connections between UPS cabinets require shielded twisted-pair wire. NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 102 Securely mount the RMP II at the desired location. See Figure 45 for mounting hole locations. NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the device and the UPS cabinet. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 103: Figure 40. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations

    Figure 40. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations Ground Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 104: Figure 41. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring

    If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly. 14. To test the indicator lamps, press and hold the horn silence pushbutton for three seconds. All lamps should illuminate, and the horn sounds continuously until you release the pushbutton.
  • Page 105 Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 13. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see...

  • Page 106: Figure 42. J1, J2, J3, And J4 15-Pin D-Sub Connectors

    Remove the UPS cabinet top interface conduit landing plates to drill or punch conduit holes (see Figure 15). Reinstall the conduit landing plate. Install conduit between the UPS and SCM II. See Figure 47 for SCM II knockout hole location. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 107: Figure 43. Supervisory Contact Module Ii Terminal Location

    5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card, Step 4 and secure with the retained hardware. 13. Restart the UPS. See Chapter 7 UPS Operating Instructions for startup instructions. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 108: Figure 44. Supervisory Contact Module Ii Tb2

    A A c c c c e e s s s s o o r r y y M M o o u u n n t t i i n n g g D D i i m m e e n n s s i i o o n n s s Figure 45 through Figure 47 show the dimensions of the RMP II, the RIM II, and the SCM II. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 109: Figure 45. Remote Monitor Panel Ii Dimensions

    Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 110: Figure 46. Relay Interface Module Ii Dimensions

    Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 111: Figure 47. Supervisory Contact Module Ii Dimensions

    Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 112: Figure 48. Main Elements Of The Ups System

    U U P P S S S S y y s s t t e e m m O O v v e e r r v v i i e e w w The Eaton 9395 UPS is a continuous-duty, solid–state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
  • Page 113 6 6 . . 2 2 . . 1 1 M M o o d d e e s s The Eaton 9395 UPS supports a critical load in five different modes of operation: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 114: Figure 49. Path Of Current Through The Ups In Online Mode

    If commercial power voltage or frequency disturbances are detected, the system forward transfers to Battery mode for minor disturbances and then to double-conversion mode for more severe disturbances. During a Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 115 (customer configurable). At the completion of the hour, the UPS defaults back to VMMS mode. If the High Alert command is received during the one hour, the one hour timer will be restarted. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 116: Figure 50. Path Of Current Through The Ups In Bypass Mode

    The static switch, being an electronically-controlled device, can be turned on immediately to pick up the load from the inverter while the inverter output contactor K3 opens to isolate the inverter. The backfeed protection Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 117: Figure 51. Path Of Current Through The Ups In Battery Mode

    When this event occurs, the UPS issues another set of audible and visual alarms indicating SHUTDOWN IMMINENT. Unless the rectifier has a valid AC input soon, the output can be supported Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 118 Single Reverse Transfer UPS – Two 9395-550/275 UPM, Separate Rectifier Feed, 9395-550/450 Separate Battery, Dual-Feed 9395-550/500 Configuration 9395-550/550 Figure 56 9395-550/225 9395-550/275 Simplified Dual-Fed UPS with 9395-550/450 Maintenance Bypass Panel 9395-550/500 9395-550/550 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 119: Figure 52. Ups System - Common Rectifier Feed, Dual-Feed Configuration

    Input/Output Ratings and External Wiring Requirements (480V or 400V Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 120: Figure 53. Ups System With Field Installed Upm - Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Input/Output Ratings and External Wiring Requirements (480V or 400V Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 121: Figure 54. Ups System With Field Installed Upm - Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Input/Output Ratings and External Wiring Requirements (480V or 400V Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 122: Figure 55. Ups System With Field Installed Upm - Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Input/Output Ratings and External Wiring Requirements (480V or 400V Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 123: Figure 56. Simplified Dual-Feed Ups With Maintenance Bypass Panel

    (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 124 6 6 . . 4 4 . . 1 1 M M u u l l t t i i p p l l e e U U P P S S P P a a r r a a l l l l e e l l S S y y s s t t e e m m M M o o d d e e s s Similar to the single UPS system, the Eaton 9395 UPS parallel system supports a critical load in five different modes of operation.
  • Page 125 If the UPSs become overloaded or unavailable, the distributed bypass system switches to Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 126: Figure 57. Path Of Current Through The Upss In Online Mode - Distributed Bypass

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 127: Figure 58. Path Of Current Through The Upss In Bypass Mode - Distributed Bypass

    In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 128: Figure 59. Path Of Current Through The Upss In Battery Mode - Distributed Bypass

    Battery UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 129 9395-550/275 Multiple UPS – Distributed Bypass 9395-550/450 2+1 and 3+0 Configurations 9395-550/500 9395-550/550 Figure 62 9395-550/225 Multiple UPS – Distributed Bypass 3+1 and 4+0 Configurations 9395-550/275 9395-550/450 9395-550/500 9395-550/550 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 130: Figure 60. Typical Distributed Bypass System (1+1 And 2+0 Configurations)

    UPS is shown in the Single UPS System Oneline Configurations Section 6.3. Critical Load NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 131: Figure 61. Typical Distributed Bypass System (2+1 And 3+0 Configurations)

    UPS is shown in the Single UPS System Oneline Configurations Section 6.3. Critical Load NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 132: Figure 62. Typical Distributed Bypass System (3+1 And 4+0 Configurations)

    UPS is shown in the Single UPS System Oneline Configurations Section 6.3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 133 Understanding UPS Operation Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 134 U U P P S S C C o o n n t t r r o o l l s s a a n n d d I I n n d d i i c c a a t t o o r r s s The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 63 shows the controls and indicators. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 135: Figure 63. Ups Controls And Indicators

    The following paragraphs describe the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel (see Figure 64) is located on the front door of the UPS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 136: Figure 64. Ups Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 Single UPS Operation for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 64. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
  • Page 137 This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 138: Figure 65. Parts Of The Lcd

    CONTROLS LOAD OFF A The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The top line of display blinks while scrolling when the system needs attention.

  • Page 139: Figure 66. Main Menu And Mimic Screen (Online Mode)

    Figure 7-4. Main Menu and Mimic Screen (Online Mode) Figure 7-4. Main Menu and Mimic Screen (Online Mode) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14 Eaton 9395 UPS (225–275 kVA) Installation and Operation Manual 164201683 Rev 3 Eaton 9395 UPS (225–275 kVA) Installation and Operation Manual...
  • Page 140 Battery – UPS minutes of battery time remaining, and battery temperature. Battery temperature Battery – UPM must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
  • Page 141 The time can be set in 10 minute increments from 0 to 990 minutes. Select STORM DETECTION TIMER from the Energy Saver System Setup screen to display the Storm Detection Timer screen. Use the up or down Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 142 SELECT pushbutton to display the function screen. The Level 1 screen times out after 60 minutes or can be logged out at any time by selecting the LOG OUT function from the menu screen. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 143 Press SAVE or ABORT. Once the action is completed, the COM Port Setup screen is displayed. Controls See paragraph 7.2.8 System Status Screen and Controls for details. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 144: Figure 67. Load Off Screen

    For detailed information about using the System Controls, see paragraph 7.3 Single UPS Operation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 145: Figure 68. Typical System Status Screen

    System mode is enabled. Start High Alert Starts High Alert mode. Go to Bypass Starts the UPS in Bypass mode or transfers the UPS to Bypass mode from Online mode. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 146 7 7 . . 3 3 . . 1 1 S S t t a a r r t t i i n n g g t t h h e e U U P P S S i i n n O O n n l l i i n n e e M M o o d d e e To start the UPS system: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 147 7 7 . . 3 3 . . 2 2 E E n n a a b b l l e e E E n n e e r r g g y y S S a a v v e e r r S S y y s s t t e e m m M M o o d d e e f f r r o o m m t t h h e e U U P P S S C C o o m m m m a a n n d d M M e e n n u u To enable Energy Saver System mode: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 148 If the Variable Module Management System mode is enabled, the Energy Saver System mode commands will not be displayed. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 149 To enable Variable Module Management System mode: NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 150 Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. 10. On the System Status screen, select the BYPASS command. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 151 If the UPS is online, the UPS transfers to Battery mode and then to Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 152 To enable Variable Module Management System mode: NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 153 UPS Operating Instructions NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 154 Online mode and supply the critical load. NOTE To transfer to Online mode after starting individual UPMs, follow the procedure in paragraph 7.3.18 Transfer from Bypass to Online Mode. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 155 22. On the UPM Control Command screen, select UPM GO TO ONLINE. 23. Press the SELECT pushbutton on the UPM Command menu bar. The UPM transfers to Online mode. The UPM status indicates ONLINE. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 156 If UPM 4 (FI-UPM) is installed, proceed to Step 4; otherwise, proceed to Step 11. On the System Status screen, select the UPM command. The UPS Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 157 The remaining UPMs supply the critical load. 11. To turn off the power module, press the CONTROLS pushbutton on the UPS Control Command menu bar. The UPM Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 158 Perform the LOAD OFF procedure in paragraph 7.3.24 Using the UPS LOAD OFF Pushbutton or Command. The input, output, battery, and bypass backfeed contactors open, and the power module is turned off. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 159 CANCEL. When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 160 A UPS emergency power-off is initiated by the REPO pushbutton switch. In an emergency, you can use this switch to control the UPS output. The REPO switch de–energizes the critical load and powers down the UPS immediately, without asking for verification. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 161 à l’étape suivante. N’utiliser cette fonction que pour mettre la charge critique hors tension. NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 162: Figure 69. Repo Operation

    13. On the System Status screen, select the UPS Controls command. 14. Press the CONTROLS pushbutton on the System Status menu bar. The UPS Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 163 Energy Saver System mode commands will not be displayed. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, select the UPS command. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 164 To enable Variable Module Management System mode: NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 165 To disable Variable Module Management System mode: NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 166 The Online status indicator is illuminated. The UPS status indicates ONLINE WITH ESS. The UPM status indicates ONLINE. If the battery is not charging, the power module is off. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 167 7 7 . . 4 4 . . 1 1 2 2 E E n n a a b b l l e e V V a a r r i i a a b b l l e e M M o o d d u u l l e e M M a a n n a a g g e e m m e e n n t t S S y y s s t t e e m m M M o o d d e e f f r r o o m m t t h h e e B B y y p p a a s s s s C C o o m m m m a a n n d d M M e e n n u u To enable Variable Module Management System mode: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 168 UPS Operating Instructions NOTE 1 The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 169 19. Press the SELECT pushbutton on the UPM 1 Command menu bar. 20. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 170 13. On the UPM Control Command screen, select UPM ON. 14. Press the SELECT pushbutton on the UPM Command menu bar. 15. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 171 Press the CONTROLS pushbutton on the System Status menu bar. The UPS Control Command screen is displayed. On the UPS Control Command screen, select GO TO ONLINE. Press the SELECT pushbutton on the UPS Command menu bar. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 172 To shut down a single UPM: Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, select the UPM Command. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 173 To shut down a single UPS, MOBs with dual auxiliary contacts must be installed and connected according to the procedure in paragraph . To shut down a single UPS: Open the MOB for the UPS being shut down. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 174 On the System Status screen, select the BYPASS command. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 175 If input breaker (CB1) is installed on the UPS being restarted and is open, close the breaker. Close the door and secure the latch. On the UPS being restarted, observe the UPS control panel display becoming active, indicating logic power. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 176 Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. If the UPSs contain input breakers (CB1), open all UPS input breakers. Open the input and bypass feeder circuit breakers on all UPSs. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 177 If another UPS is to be shut down, proceed to that UPS and repeat Steps 1 and 2. Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 178 UPS output. The REPO switch de–energizes the critical load and powers down the UPSs immediately, without asking for verification. The UPS, including Bypass, remains off until restarted. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 179 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 180: Figure 70. Ups Color Touchscreen Control Panel Location (Typical)

    UPS Operating Instructions Figure 70. UPS Color Touchscreen Control Panel Location (Typical) Color Touchscreen Control Panel ISBM Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 181: Figure 71. Ups Color Touchscreen Control Panel (Typical)

    When the unit powers up, the screen displays as shown in Figure 71. When power is applied to the system, the display advances to the Sign In screen shown in Figure Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 182 The Alarm indicator may be illuminated along with other indicators. Lit Flashing There is a new UPS alarm condition. The indicator flashes until acknowledged by pressing any control panel pushbutton once. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 183: Figure 72. Parts Of The Touch Screen

    The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.

  • Page 184: Figure 73. Sign In Or Password Request Screen

    Description Level Name Passcode USER NONE USER CONTROL 1111 USER + CONTROL CONFIGURATION 0101 USER + CONTROL + CONFIGURATION Service Only USER + CONTROL + CONFIGURATION + SERVICE SERVICE Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 185: Figure 74. Home Screen

    Yellow lines indicates an out-of-tolerance condition. NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 186: Figure 75. Main Menu And Power Maps Screen (Online Mode)

    See Output KVA figure. See Average Efficiency figure. Consumption figure. Touching the LOAD kVA button displays the Output kVA screen in Figure Figure 76. Output kVA Screen from Home Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 187: Figure 77. Average Efficiency Screen From Home Screen

    Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure Figure 77. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen in Figure Figure 78. Consumption Screen from Home Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 188: Figure 79. Bypass Screen

    This type of pop-up allows the user to confirm that the requested command is valid. Figure 80. Typical Command Confirmation Screen (Charger Off) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 189: Figure 81. Meters Summary Screen

    24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 81. Meters Summary Screen See Average Efficiency Figure See Consumption Figure Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 190: Figure 82. Input Meters Screen

    Input Meters screen. This screen displays the individual phase and total power values of the system. Figure 82. Input Meters Screen The Bypass Meters Screen shown in Figure 83 displays values pertaining to the Bypass conditions. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 191: Figure 83. Bypass Meters Screen

    UPS Operating Instructions Figure 83. Bypass Meters Screen The Output Meters Screen shown in Figure 84 displays values pertaining to the system output. Figure 84. Output Meters Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 192: Figure 85. Input Meters Detail Screen

    The Bypass, Output, and Battery meters screens display similar values relevant to their monitoring of the system. Figure 85. Input Meters Detail Screen The Select Source screen shown in Figure 86 allows the operator to choose the individual source for system readings. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 193: Figure 86. Select Source Screen

    7 7 . . 6 6 . . 1 1 0 0 B B a a t t t t e e r r y y M M e e t t e e r r s s S S c c r r e e e e n n s s Figure 87 shows the Battery Meters basic screen. Figure 87. Battery Meters Screen Figure 88 shows the Battery Log access screen. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 194: Figure 88. Battery Log Screen

    UPS Operating Instructions Figure 88. Battery Log Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 195: Figure 89. Battery Log Detail

    UPS Operating Instructions Figure 89 shows the Battery Log Detail screen. Figure 89. Battery Log Detail Figure 90 shows the Battery Log Summary screen. Figure 90. Battery Log Summary Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 196: Figure 91. System Events Screen

    Each window shows five events. The operator can also use the UP/DOWN arrows above and below the blue field (2) showing the number of events in the log. See Figure Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 197: Figure 92. User Log Screen

    Selecting an event opens the Event Detail screen shown in Figure 93. This screen details the specifics of the event for the user to see. Figure 93. User Log Detail Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 198: Figure 94. System Status Screen

    Figure 94. System Status Screen Figure 95 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 199: Figure 95. Module Controls Screen

    Figure 96. Module Control Detail Screen The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 97 Figure Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 200: Figure 97. Online Mode Metering Method Option Screen

    UPS Operating Instructions Figure 97. Online Mode Metering Method Option Screen Figure 98. Bypass Mode Metering Method Option Screen Indicates an Event (System on Bypass) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 201: Figure 99. Settings Screen

    7 7 . . 6 6 . . 1 1 5 5 C C o o n n f f i i g g u u r r a a t t i i o o n n O O p p t t i i o o n n s s S S c c r r e e e e n n The screen shown in Figure 100 allows the operator to affect changes to various system values. Figure 100. Configuration Options Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 202: Figure 101. Energy Advantage Architecture (Eaa) Screen

    Figure 101. Energy Advantage Architecture (EAA) Screen The screen shown in Figure 102 asks the operator to verify disabling the ESS mode running at that time. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 203: Figure 102. Disable Ess Screen

    HRS metering values. Figure 103. HRS Metering Screen The screen shown in Figure 104 asks the operator if they want to start the High Alert mode timer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 204: Figure 104. High Alert Timer Screen

    7 7 . . 6 6 . . 1 1 7 7 S S t t a a t t i i s s t t i i c c s s B B a a s s i i c c S S c c r r e e e e n n The screen shown in Figure 105 allows the operator to query the system for various operational statistics such as shown in Figure 106. Figure 105. Statistics Basic Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 205: Figure 106. Statistics Data Detail Screen

    7 7 . . 6 6 . . 1 1 9 9 U U P P S S M M o o d d u u l l e e M M a a p p S S c c r r e e e e n n The screen shown in Figure 108 allows the operator to control the individual UPMs. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 206: Figure 108. Ups Module Map Screen

    7 7 . . 6 6 . . 2 2 0 0 S S y y s s t t e e m m O O v v e e r r v v i i e e w w S S c c r r e e e e n n The screen shown in Figure 109 displays values for all UPS and UPM parameters. Figure 109. System Overview Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 207 The Online status indicator is illuminated. The UPS status indicates ONLINE on the header section of the screen. The UPM status indicates ONLINE, CHARGING on the MIMIC Screen. To activate or enable/disable any of the UPS operational modes, follow the online screen prompts. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 208 To obtain any system information, follow the on screen prompts to get to the proper screen. The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop-up. Value or information screens DO NOT affect system operation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 209 UPS Operating Instructions Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 210: Figure 110. Optional X-Slot Cards

    LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see section 1.8 Getting Help). Refer to the manual supplied with the X-Slot card for user instructions.
  • Page 211 The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Power Xpert 9395 UPS and the Eaton Remote Monitoring servers easy to set up. By using common e-mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.

  • Page 212: Figure 111. Remote Monitor Panel Ii

    The software’s mass configuration capabilities make installation and maintenance easy, which minimizes the effort required and benefits the bottom line. Eaton’s cost-effective Intelligent Power Software manages up to ten devices at no charge, with licences for up to 100 devices – or even an unlimited number – also available.
  • Page 213 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 214: Figure 112. Relay Interface Module Ii

    Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...

  • Page 215: Figure 113. Supervisory Contact Module Ii

    TB2–7 through TB2–9 BYPASS NOT TB2–10 through TB2–12 AVAILABLE ON BATTERY TB2–13 through TB2–15 UPS ALARM TB2–16 through TB2–18 ON BYPASS TB2–19 through TB2–21 SHUTDOWN TB2–22 through TB2–24 IMMINENT Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 216 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
  • Page 217 The ISBM filter size is 12" x 20" x 0.25" and the UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for replacement filters. To remove the filters: Remove one top screw and two bottom screws securing the UPM front panel (see Figure 11.

  • Page 218: Figure 114. Ups Filter Locations

    0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual listed in para.

  • Page 219: Figure 115. Fi-Upm Air Filter Location

    Periodic inspections of the UPS should be made to determine if components, wiring, and connections exhibit evidence of overheating. Particular attention should be given to bolted connections. Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 220 9 9 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
  • Page 221 M M a a i i n n t t e e n n a a n n c c e e T T r r a a i i n n i i n n g g A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance.
  • Page 222 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801 4 Battery Voltage 480 Vdc Battery Charging Capacity Configurable per UPM at nominal line voltage: Up to 120A Battery Shunt Trip 48 Vdc Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 223 Meets FCC Regulation 47, Part 15, for class A devices Electrostatic Discharge (ESD) Immunity Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 224 Product Specifications Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716—Rev 14...
  • Page 225 16420171614 164201716 14...

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