Suzuki Madura GV700GL Service Manual page 149

NOTE:
If the backlash is not within specification,
adjust the shim thickness as follows:
• Remove shims from final gear bearing case and
final gear case, and measure total thickness.
• In order not to change the clearance between
final driven bevel gear and bearing, the total
thickness of the shims installed after a change is
made must equal the original total thickness of
shims.
• If backlash is too large:
a) Install a thinner shim pack © between final
driven bevel gear and final gear case.
b) Increase thickness of shims @ between final
driven bevel gear and bearing by an amount
equal to decrease above.
• If backlash is too small:
a) Install a thicker shim pack © between final
driven bevel gear and final gear case.
b) Decrease thickness of shims @ between final
driven gear and bearing by an amount equal
to increase above.
EXAMPLE:
©Final gear to case shims;
SHAFT DRIVE 4·34
List of shims © (Refer to page 4·37)
Part No. Shim thickness
27326- 34201
1.05 mm
27326 - 34211 1.10 mm
27326- 34221 1.20 mm
27326- 34231 1.25 mm
27326-34241 1.35 mm
1.35 mm
+
1.05 mm = 2.40 mm List of shims @ (Refer to page 4·37)
@Final gear to bearing shims;
0.50 mm
+
0.40 mm = 0.90 mm
Original total measurement= 3.30 mm
Backlash too large:
©Final gear to case shims;
1.25 mm
+
1.10 mm = 2.35 mm
@Final gear to bearing shims;
0.60 mm
+
0.35 mm = 0.95 mm
Total thickness= 3.30 mm
Backlash too small:
©Final gear to case shims;
1.35 mm
+
1.10 mm = 2.45 mm
@Final gear to bearing shims;
0.50 mm
+
0.35 mm = 0.85 mm
Total thickness= 3.30 mm
Part No. Shim thickness
27327 - 34200 0.35 mm
27327 - 34210 0.40 mm
27327 - 34220
0.50 mm
27327 - 34230 0.60 mm