Dodge Dakota Sport 2001 Service Manual page 1475

21 - 66 MANUAL - NV3500
MANUAL - NV3500 (Continued)
Fig. 101 REAR BEARING SNAP RING - 4WD
1 - SNAP RING PLIERS
2 - SNAP RING
3 - OUTPUT SHAFT
(11) Install new rear seal in adapter housing bore
with Installer C-3860-A. Verify seal is seated in hous-
ing bore (Fig. 102).
Fig. 102 REAR SEAL
1 - REAR SEAL
2 - SEAL LIP
3 - OUTPUT SHAFT
SHIFT SHAFT, SHAFT LEVER AND BUSHING AND
SHIFT SOCKET
(1) Verify that all synchro sleeves are in Neutral
position (centered on hub).
CAUTION: The transmission synchros must all be
in Neutral position for assembly. Otherwise the
housings, shift forks and gears can be damaged
during installation of the two housings.
(2) Install 3-4 shift fork in synchro sleeve (Fig.
103). Verify that groove in fork arm is aligned with
grooves in 1-2 and fifth-reverse fork arms as shown.
Fig. 103 3-4 SHIFT FORK
1 - 3-4 FORK
2 - ALIGN GROOVES IN FORK ARMS
(3) Slide the end of shift shaft with shaft detent
notches through 3-4 shift fork.
(4) Assemble shift shaft shift lever and bushing
(Fig. 104). Be sure slot in bushing is facing up and
roll pin hole for lever is aligned with hole in shaft.
Fig. 104 LEVER AND BUSHING
1 - SHAFT LEVER
2 - LEVER BUSHING
3 - BUSHING LOCK PIN SLOT
(5) Install assembled lever and bushing on shift
shaft (Fig. 105).
(6) Slide shift shaft through 1-2 and fifth-reverse
fork and into shift lever opening in rear housing (Fig.
106).
AN