Dodge Dakota Sport 2001 Service Manual page 1462

AN
MANUAL - NV3500 (Continued)
(7) Install fifth gear synchro ring in synchro hub
and sleeve (Fig. 58).
Fig. 58 FIFTH GEAR SYNCHRO RING
1 - FIFTH-SPEED SYNCHRO RING
2 - FIFTH-REVERSE SYNCHRO ASSEMBLY
(8) Install fifth gear bearing, spreading bearing
only enough to clear shoulder on output shaft (Fig.
59). Verify bearing is properly seated.
Fig. 59 FIFTH GEAR BEARING
1 - SHAFT SHOULDER
2 - FIFTH GEAR BEARING
(9) Install fifth gear on shaft and onto bearing
(Fig. 60).
(10) Invert output shaft and set the shaft in Cup
6310-1 so that fifth gear is seated on the tool (Fig.
61).
(11) Install first gear bearing on output shaft (Fig.
61). Verify bearing is seated on shaft shoulder and is
properly joined.
MANUAL - NV3500
Fig. 60 FIFTH GEAR
1 - FIFTH GEAR
2 - BEARING
Fig. 61 FIRST GEAR BEARING
1 - FIRST GEAR BEARING
2 - SHAFT SHOULDER
3 - SPECIAL TOOL
4 - PRESS BLOCKS
(12) Install first gear on shaft and over bearing
with bearing synchro cone facing up (Fig. 62).
(13) Install first gear synchro ring (Fig. 63).
(14) Assemble 1-2 synchro hub sleeve, springs,
struts and detent balls.
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