Dodge Dakota Sport 2001 Service Manual page 1425

21 - 16 MANUAL - NV1500
MANUAL - NV1500 (Continued)
Fig. 44 OUTPUT SHAFT BEARING
1 - BEARING SNAP RING
2 - HEAVY DUTY SNAP RING PLIERS
(11) Invert output shaft and set the shaft in
Remover 6310-1 so that fifth gear is seated on the
tool (Fig. 45).
(12) Install first gear bearing on output shaft (Fig.
45). Verify bearing is seated on shaft shoulder and is
properly joined.
(13) Install synchro cone onto first gear. Verify
synchro cone locating tabs are properly located to the
recesses in first gear.
Fig. 45 FIRST GEAR BEARING
1 - FIRST GEAR BEARING
2 - SHAFT SHOULDER
3 - SPECIAL TOOL 6310-1
4 - PRESS BLOCKS
(14) Install first gear on shaft and over bearing
with bearing synchro cone facing up (Fig. 46).
Fig. 46 FIRST GEAR
1 - FIRST GEAR
2 - SPECIAL TOOL 6310-1
3 - BEARING
(15) Install first gear synchro ring (Fig. 47).
Fig. 47 FIRST GEAR SYNCHRO RING
1 - FIRST GEAR SYNCHRO RING
2 - SPECIAL TOOL 6310-1
3 - FIRST GEAR
(16) Start 1-2 synchro assembly on shaft by hand
(Fig. 48). Be sure synchro sleeve is properly posi-
tioned.
CAUTION: The 1-2 synchro hub and sleeve can be
installed backwards. One side of the sleeve has a
groove and offset teeth. This side must be installed
towards 1st gear (away from 2nd gear).
AN