Dodge Dakota Sport 2001 Service Manual page 1464

AN
MANUAL - NV3500 (Continued)
(17) Install interm ring.
(18) Install new 1-2 synchro hub snap ring (Fig.
66) and verfiy the snap ring is seated.
NOTE: Snap rings are available in thicknesses from
1.80 mm to 2.00 mm (0.070 to 0.078 in.). Install
thickest snap ring that will fit in shaft groove.
Fig. 66 1-2 SYNCHRO HUB SNAP RING
1 - 1-2 SYNCHRO
2 - CUP
3 - SYNCHRO SNAP RING
(19) Install second gear synchro ring in 1-2 syn-
chro hub and sleeve (Fig. 67). Verify synchro ring is
properly seated.
(20) Install synchro friction cone and synchro cone
in synchro ring.
Fig. 67 SECOND GEAR SYNCHRO RING
1 - SECOND GEAR SYNCHRO RING
2 - 1-2 SYNCHRO
3 - SPECIAL TOOL
MANUAL - NV3500
(21) Install second gear needle bearing on shaft
(Fig. 68).
Fig. 68 SECOND GEAR BEARING
1 - SECOND GEAR BEARING
2 - SPECIAL TOOL
(22) Install second gear onto shaft and bearing
(Fig. 69). Verify second gear is fully seated on syn-
chro components.
Fig. 69 SECOND GEAR
1 - SPECIAL TOOL
2 - 1-2 SYNCHRO ASSEMBLY
3 - BEARING
4 - SECOND GEAR
(23) Install two-piece thrust washer (Fig. 70).
Ensure washer halves are seated in shaft groove and
that washer lugs are seated in shaft lug bores. Verify
i.d. grooves and markings noted during removal are
facing the correct direction.
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