Dodge Dakota Sport 2001 Service Manual page 1424

AN
MANUAL - NV1500 (Continued)
(5) Install new fifth-reverse hub snap ring (Fig.
40) and verify snap ring is seated in the shaft groove.
NOTE: Install thickest snap ring that will fit in shaft
groove.
Fig. 40 FIFTH-REVERSE SYNCHRO HUB SNAP
1 - FIFTH-REVERSE SYNCHRO ASSEMBLY
2 - SNAP RING
3 - PRESS BED
4 - PRESS BLOCKS
(6) Install fifth gear synchro ring in synchro hub
and sleeve (Fig. 41).
Fig. 41 FIFTH GEAR SYNCHRO RING
1 - FIFTH-SPEED SYNCHRO RING
2 - FIFTH-REVERSE SYNCHRO ASSEMBLY
RING
MANUAL - NV1500
(7) Install fifth gear bearing, spreading bearing
only enough to clear shoulder on output shaft (Fig.
42). Verify bearing is seated.
Fig. 42 FIFTH GEAR BEARING
1 - SHAFT SHOULDER
2 - FIFTH GEAR BEARING
(8) Install fifth gear on shaft and onto bearing
(Fig. 43).
Fig. 43 FIFTH GEAR
1 - FIFTH GEAR
2 - BEARING
(9) Install output shaft bearing.
(10) Install output shaft bearing snap ring, spread
snap ring only enough to install it (Fig. 44). Verify
snap ring is seated in shaft groove.
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