Buell 2002 P3 Service Manual page 301

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INSTALLATION
NOTE
If clutch pack replacement was the only service work per-
formed, start with Step 5.
1. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
2. See Figure 6-29. Install the engine sprocket nut.
a. Place SPROCKET LOCKING LINK (Part No. HD-
38362) between primary chain and engine sprocket.
b. Apply two or three drops of LOCTITE
262 (red) onto threads of sprocket shaft.
c. Install engine sprocket nut. Tighten to 190-210 ft-lbs
(258-285 Nm).
CAUTION
See Figure 6-30. Washer must be installed with the word
"out" facing the mainshaft nut or transmission may be
damaged.
3. Install mainshaft nut and washer.
a. Apply two or three drops of LOCTITE
262 (red) onto threads on end of mainshaft.
b. Place washer on mainshaft with the word "out" fac-
ing away from clutch hub.
c. Install nut (left-hand threads). Tighten to 70-80 ft-
lbs (95-109 Nm).
4. Remove SPROCKET LOCKING LINK.
5. Install adjusting screw assembly into pressure plate.
a. See Figure 6-24.
release plate with corresponding recesses in pres-
sure plate.
b. See Figure 6-23.
assembly with retaining ring.
6. Install primary cover. See
7. Install left footpeg support bracket. See
PEGS AND FOOTPEG SUPPORT
8. Connect negative battery cable to battery terminal.
Tighten fastener to 60-96 in-lbs (7-11 Nm).
9. Install seat. See 2.28 SEAT.
6-20 2002 Buell P3: Drive/Transmission
®
thread locker
®
thread locker
Align two tabs on perimeter of
Secure the adjusting screw
6.2 PRIMARY CHAIN.
2.21 FOOT-
BRACKETS.
7692
2
1. Engine Sprocket
2. Torque Wrench
3. Sprocket Locking Link (Part No. HD-38362)
Figure 6-29. Sprocket Locking Link
a0116x6x
1. Mainshaft Nut
2. Washer
3. Clutch Hub
Figure 6-30. Mainshaft Nut and Washer
1 3
1 2 3