Buell 2002 P3 Service Manual page 222

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12. See Figure 3-134. Install pinion shaft bearing.
a. Lubricate pinion shaft bearing with engine oil.
b. Slip bearing on pinion shaft.
c. Install new retaining ring in groove of pinion shaft
bearing inner race.
13. Install transmission. See
LATION.
14. Assemble crankcase halves together.
a. Apply a thin coat of DOW CORNING SILASTIC or 3-
M 800 sealant to crankcase joint faces.
b. Slide pinion shaft through outer race in right crank-
case.
c. Attach crankcase halves using hardware shown in
Figure 3-115.
d. Tighten the 5/1618 X 3-1/2 in. fasteners to 15-19 ft-
lbs (20-26 Nm).
e. Tighten the 5/1618 X 2-1/2 in fasteners to 15-19 ft-
lbs (20-26 Nm).
f. Tighten 3/8-in. fastener to 22-27 ft-lbs (30-37 Nm).
15. See Figure 3-135. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw.
c. The cylinder studs have a shoulder at the lower end.
Place the end of the stud without the shoulder into
the head screw.
d. Install the stud in the crankcase with the shoulder
end down. Use an air gun to drive the stud until the
shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten
stud to 10-20 ft-lbs (14-27 Nm).
16. Install piston and cylinder. See
TON.
17. Install oil pump. See 3.13 OIL
18. See 3.16 GEARCASE COVER AND CAM
Install cam gears, gearcase cover, lifter guides and lift-
ers.
19. Install cylinder head. See
20. Install starter. See 5.7 STARTER.
21. Install shift linkage.
22. Install all primary drive components. This includes
engine sprocket, primary chain, complete clutch assem-
bly, engine sprocket nut and mainshaft nut. See
MARY DRIVE/CLUTCH.
23. Install primary cover. See
NOTE
See 1.10 TRANSMISSION/PRIMARY
transmission to proper level with fresh lubricant.
24. See 3.4 ENGINE INSTALLATION
cable steps.
6.14 TRANSMISSION INSTAL-
3.6 CYLINDER AND PIS-
PUMP.
GEARS.
3.5 CYLINDER HEAD.
6.6 PRI-
6.2 PRIMARY CHAIN.
FLUID. Be sure to refill
and perform the appli-
1
1. Bearing/Seal Installer (Part No. HD-42579)
2. Seal/Spacer Installer (Part No. HD-42774)
Figure 3-133. Install Bearing Seal/Spacer
a0120x3x
Figure 3-134. Pinion Shaft Bearing
7662
1
1. Head Screw with Ball Inside
2. Cylinder Stud
3. Shoulder on Cylinder Stud
4. Air Gun
Figure 3-135. Cylinder Studs
7661
2
4
2
3
2002 Buell P3: Engine 3-75