Buell 2002 P3 Service Manual page 209

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ASSEMBLY/INSTALLATION
1. See Figure 3-110. Install oil pump drive gear and pinion
gear on pinion shaft.
a. Install shaft key into pinion shaft slot.
b. Slide oil pump gear drive gear over pinion shaft.
Drive gear must align with shaft key.
c. Align keyway in ID of pinion gear with shaft key.
d. Slide pinion gear over shaft key and against oil
pump drive gear.
2. See Figure 3-98. Install nut.
a. Clean threads on pinion shaft and nut.
b. See Figure 3-111.
TOOL (Part No. HD-43984) to gearcase with "Side
B" facing out, over pinion shaft, with two screws.
c. Apply several drops of LOCTITE
(red) to last few threads of nut.
d. Install nut to pinion shaft. Tighten nut to 19-21 ft-lbs
(26-29 Nm) plus an additional 15
3. See Figure 3-101. Liberally apply engine oil to bushings,
shafts, and gears. Install all cam gears into bushings of
right crankcase half, properly aligning timing marks of
cam gears and pinion gear.
NOTE
Because of the larger diameter additional gear (which
meshes with the pinion gear) on the outboard end of the cam,
the exhaust cam gear must be installed before the intake cam
gear is installed.
4. See Figure 3-98. Install a new seal and new dry gear-
cover gasket on crankcase.
3-62 2002 Buell P3: Engine
Install CRANKSHAFT LOCKING
®
thread locker 262
°
°
to 17 rotation.
a0078x3x
1
2
3
4
5
1. Pinion Shaft
2. Timing Mark on Pinion Gear
3. Keyway
4. Shaft Key
5. Oil Pump Drive Gear
Figure 3-110. Aligning Pinion Gear
7686
Figure 3-111. Crankshaft Locking Tool (HD-43984)