Rear Brake Caliper - Buell 2002 P3 Service Manual

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REAR BRAKE CALIPER

REMOVAL
NOTE
Steps 1 and 2 are not required for detaching caliper from
rotor. Drain fluid only when disassembling caliper.
1. Drain and discard brake fluid.
CAUTION
Damaged banjo bolt seating surfaces will leak when
reassembled. Prevent damage to seating surfaces by
carefully removing brake line components.
2. See Figure 2-47. Remove banjo bolt (2) (metric) and two
banjo washers (3) to disconnect brake line (1) from cali-
per. Discard banjo washers.
3. Remove small screw (6) (metric) and large screw (7)
(metric) to detach caliper from mount.
4. See Figure 2-48. Remove clip (1) from rear caliper
mount (2) if necessary.
DISASSEMBLY
1. See Figure 2-47. Remove pin plug and pad hanger (5)
(metric) to free brake pads.
2. See Figure 2-48. Remove clip (1) from caliper body.
3. See Figure 2-49. Remove piston (3) using BRAKE CALI-
PER PISTON REMOVER (1) (Part No. B-42887) with
adaptor (2).
4. Remove two O-rings from groove in caliper bore. Discard
O-rings.
7723
3
2
1
7
1. Brake Line
2. Banjo Bolt (metric)
3. Banjo Washers (2)
4. Bleeder Valve (metric)
5. Pin Plug and Pad Hanger (metric)
6. Small Screw (metric)
Figure 2-47. Rear Brake Caliper (Typical)
4
5
6
6486
2
1. Clip
2. Rear Caliper Mount
Figure 2-48. Caliper Mount Clip
6496
1
1. Brake Caliper Piston Remover
2. Adaptor
3. Piston
Figure 2-49. Removing Rear Brake Caliper Piston
2002 Buell P3: Chassis
2.14
1
2
3
2-31