Clutch Master Cylinder Assembly - Honda 1985 CBX750F Workshop Manual

HONDA
CBX750F
CLUTCH
ASSEMBLY
CAUTION
Handle the master piston, spring. primary cup
and secondary cup as set.
Coat the primary cup and piston with clean brake
flu id before assembly.
Install the spring, primary cup and piston.
CAUTION
When installing the cups, do not allow the lips
(3) HOLDER
to tum inside out.
I
(4) CLUTCH LEVER
PIVOT BOLT
Install the snap ring making sure it is seated firmly
(5) SPRING
in the groove .
~7'.."'==
I
(6) PRIMARY CUP (8) SNAP
Install the boot and push rod.
Install the clutch switch, if it was removed.
~,
/(7)
PIST/ RING
~@~(91800T
/~)3
(10) PUSH ROD
T
(11) PUSH ROD END
PIECE
Place the master cylinder on the handlebar and in­
stall the holder with the "UP" mark facing up and
the mounting bolts.
Align the index mark on the holder with the punch
(1) HOLDER
(2) OIL BOLT
mark on the handlebar, and tighten the upper bolt
first, then lower bolt.
TOROUE: 10-14 N'm
(1.0-1.4 kq-m, 7-10ft·lb)
Install the clutch hose with the oil bolt and two
seal ing washers. and tighten the oil bolt.
TOROUE: 25-30 N·m
(2.5-3.0 kg-m. 18-22 ft·lb)
Install the push rod end piece into the clutch lever
hole and insta ll the clutch lever.
Connect the clutch switch wires to the switch termi­
nals.
Fill the reservoir and bleed the clutch system (page
7-3).
(3) "UP " MARK (4) INDEX MARK (5) PUNCH MARK
8-6