Sign In
Upload
Manuals
Brands
IAI Manuals
Controller
ROBO Cylinder RCP2 Series
IAI ROBO Cylinder RCP2 Series Manuals
Manuals and User Guides for IAI ROBO Cylinder RCP2 Series. We have
9
IAI ROBO Cylinder RCP2 Series manuals available for free PDF download: Operating Manual, Operation Manual, Quick Start Manual, First Step Manual
IAI ROBO Cylinder RCP2 Series Operation Manual (129 pages)
Robo Cylinder Controller
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
9
1 Note to the User
13
Introduction
13
Handling of Secondary Batteries for the Absolute Specification
13
Safety Precautions
14
Warranty Period and Scope of Warranty
15
2 Specifications
16
Basic Specifications
16
Backup Batteries for the Absolute Specification
17
Name and Function of each Part of the Controller
18
Names
18
Functions
18
External Dimensions
20
Standard Specification
20
Absolute Specification with Battery Bracket
21
Absolute Specification Without Battery Bracket
22
3 Installation and Noise Elimination
23
Installation Environment
23
Power Supply
23
Noise Elimination and Grounding
23
Heat Radiation and Installation
25
4 Wiring
26
Internal Drive-Power Cutoff Relay Type
26
Configuration
26
External Connection Diagram
27
Wiring the Power Supply/Emergency-Stop Switch
28
External Drive-Power Cutoff Relay Type
35
Configuration
35
External Connection Diagram
36
Wiring the Power Supply/Motor Power Cutoff Relay
37
Connecting the I/O Cables
39
PIO Pattern 0 [Conventional]
39
PIO Pattern 1 [Standard]
40
PIO Pattern 2 [64-Point Positioning]
41
PIO Pattern 3 [2 Zone Output Signals]
42
PIO Pattern 4 [Teaching]
43
Connecting the Actuator
44
Connecting the Communication Cable
47
5 I/O Signal Control and Signal Functions
48
PIO Patterns and Signal Assignments
48
Explanation of Signal Names
49
Signal Assignment Table for Respective PIO Patterns
50
Interface Circuit
51
External Input Specifications
51
External Output Specifications
52
Details of I/O Signal Functions
53
5.3.1. Details of each Input Signal
53
Start (CSTR)
53
Servo on (SON)
53
Alarm Reset (RES)
53
Home Return (HOME)
54
Operation Mode (MODE)
54
Current-Position Write (PWRT)
54
Jog (JOG+, JOG-)
55
Pause (*STP)
55
Command Position Number (PC1 to PC32)
55
Details of each Output Signal
56
Ready (SRDY)
56
Moving (MOVE)
56
Position Complete (PEND)
56
Home Return Completion (HEND)
56
Completed Position Number (PM1 to PM32)
57
Zone (ZONE1, ZONE2)
57
Current Operation Mode (MODES)
57
Write Completion (WEND)
57
Alarm (*ALM)
58
Emergency Stop (*EMGS)
58
Output Signal Changes in each Mode
58
6 Data Entry <Basics
59
Description of Position-Data Table
60
Relationship of Push Force at Standstill and Current-Limiting Value
62
Explanation of Modes
65
Positioning Mode
65
Push & Hold Mode
65
Speed Change During Movement
67
Operation at Different Acceleration and Deceleration Settings
67
Pause
68
Zone Signal Output
69
Home Return
69
Teaching Mode (Jogging/Teaching Using PIO)
70
7 Operation <Practical Steps
71
How to Start
71
Standard Specification
71
Absolute Specification
73
How to Execute Home Return
74
Standard Specification
74
Absolute Specification
75
Operation Timings at PIO Pattern = "0: [Conventional]
76
Operation Timings at PIO Pattern ≠ "0: [Conventional]
77
Home Return and Movement after Start (Home Return Not Using the Dedicated Input) (PIO Pattern = "0: [Conventional]")
78
Positioning Mode (Back and Forth Movement between Two Points)
80
Push & Hold Mode
82
Speed Change During Movement
84
Operation at Different Acceleration and Deceleration Settings
86
Pause
88
Zone Signal Output
90
7.10 Incremental Moves
92
7.11 Notes on Incremental Mode
94
7.12 Jogging/Teaching Using PIO
96
8 Parameters
98
Parameter Classification
98
Parameter Table
98
Parameter Settings
99
Parameters Relating to the Actuator Stroke Range
99
Soft Limit
99
Zone Boundary
99
Home Return Direction
100
Home Return Offset
100
Parameters Relating to the Actuator Operating Characteristics
100
PIO Jog Speed
100
Default Speed
100
Default Acceleration/Deceleration
100
Default Positioning Band (In-Position)
101
Default Acceleration Only MAX Flag
101
Push & Hold Stop Judgment Period
101
Current-Limiting Value at Standstill During Positioning
102
Current-Limiting Value During Home Return
102
Parameters Relating to the External Interface
102
PIO Pattern Selection
102
Pause Input Disable Selection
103
Servo on Input Disable Selection
103
Serial Communication Speed
103
Minimum Delay Time for Slave Transmitter Activation
103
Servo Gain Adjustment
103
Servo Gain Number
103
9 Controlling Multiple Controllers Via Serial Communication
104
Basic Specifications
104
Connection Example
104
SIO Converter
105
Address Switch
107
Connection Cables
107
Detail Connection Diagram
108
10 Troubleshooting
109
10.1 Action to be Taken Upon Occurrence of Problem
109
10.2 Alarm Level Classification
110
10.3 Alarm Description Output Using PIO
111
10.4 Alarm Description and Cause/Action
112
Message Level Alarms
112
Operation-Cancellation Level Alarms
113
Cold-Start Level Alarms
116
Messages Displayed During Operation Using the Teaching Pendant or PC Software
118
10.6 Specific Problems
120
I/O Signals Cannot be Exchanged with the PLC
120
The RDY Lamp Does Not Illuminate after the Power Is Input
120
Only the RDY Lamp Illuminates When the Servo on Signal Is Input after the Power was Input
120
Both the RDY Lamp and ALM Lamp Illuminate When the Power Is Input
120
Home Return Ends in the Middle in a Vertical Application
121
Noise Occurs During Downward Movements in a Vertical Application
121
Vibration Occurs When the Actuator Is Stopped
121
The Actuator Overshoots When Decelerated to a Stop
121
The Home and Target Positions Sometimes Shift
121
The Speed Is Slow During Push & Hold Operation
121
The Actuator Moves Only a Half Of, or Twice as Much As, the Specified Movement
122
Appendix
123
Example of Basic RCP2 Positioning Sequence
123
Recording of Position-Data Table
126
Recording of User Parameters
128
Advertisement
IAI ROBO Cylinder RCP2 Series Operating Manual (132 pages)
Slider Type
Brand:
IAI
| Category:
Controller
| Size: 12 MB
Table of Contents
Table of Contents
7
Safety Guide
9
Handling Precautions
16
Names of Parts
20
1 Checking the Product
24
Components
24
Operation Manuals for Controllers Supported by this Product
24
How to Read Model Nameplate
25
How to Read Model Number
25
2 Specification
26
3 Life
41
How to Calculate Operaition Life
41
Operation Life
42
4 Installation and Storage/Preservation Environment
43
Installation Environment
43
Storage/Preservation Environment
43
5 Installation
44
Notes on Installation
45
Installing the Main Body
46
Using the Tapped Holes at Back of the Base (All Types)
46
Using the Mounting Holes on Top of the Base (SA5C, SA6C, SA7C)
47
Installing the Load to the Slider
48
Reference Surface and Mounting Surface
49
Clamp Screws
50
Cleanroom Specification
51
Recommended Suction Rate
51
Suction Joint
51
6 Connection with Controllers
52
Wiring
52
7 Options
56
Brake
56
Reversed Home Specification
56
Motor Reversing at Left, Motor Reversing at Right
56
Slider Roller Specification
56
Suction Joint on Opposite Side
56
8 Motor/Encoder Cable
57
PMEC/PSEP Controller Cables
57
PCON/PSEL Controller Cables
58
9 Maintenance and Inspection
60
Inspection Items and Schedule
60
Visual Inspection of the Machine Exterior
60
Cleaning
61
Adjusting the Stainless Sheet
61
Interior Inspection
62
Internal Cleaning
63
Grease Suppiy
63
Applicable Grease
63
How to Apply Grease
65
Replacing/Adjusting the Stainless Sheet
66
Reduction Belt [Motor Reversing Type]: SA5R, SA6R, SA7R, SS7R, SS8R, HS8R
72
Inspecting the Belt
72
Applicable Belt
72
Adjusting the Belt Tension
72
Replacing the Belt : SA5R, SA6R, SA7R, SS7R, SS8R, HS8R
74
Replacing the Motor
82
Motor Coupling Type
82
Motor Reversing Type
100
10 Appendix
108
External Dimensions
108
Rcp2-Sa5C
108
How to Use the Home Mark
108
Rcp2-Sa6C
109
Rcp2-Sa7C
110
Rcp2-Ss7C
111
Rcp2-Ss8C
112
Rcp2-Hs8C
113
Rcp2-Sa5R
114
Rcp2-Sa6R
115
Rcp2-Sa7R
116
Rcp2-Ss7R
117
Rcp2-Ss8R
118
Rcp2-Hs8R
119
Rcp2-Sa5C
120
Rcp2Cr-Sa6C
121
Rcp2Cr-Sa7C
122
Rcp2Cr-Ss7C
123
Rcp2Cr-Ss8C
124
Rcp2Cr-Hs8C
125
11 Warranty
127
Warranty Period
127
Scope of Warranty
127
Honoring the Warranty
127
Limited Liability
127
Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications
128
Other Ltems Excluded from Warranty
128
Change History
129
IAI ROBO Cylinder RCP2 Series Operation Manual (122 pages)
Rod Type
Brand:
IAI
| Category:
Controller
| Size: 9 MB
Table of Contents
Table of Contents
5
Safety Guide
7
Precautions in Handling
14
Names of the Parts
17
1 Product Check
27
Parts
27
Operation Manuals for Controllers Supported by this Product
28
How to Read the Model Plate
28
How to Read the Model no
29
Rcp2
29
2 Specifications
30
3 Product Life
45
RCP2/RCP2W Rod Type for Other than RCP2-RA8C, RA8R, RA10C and RCP2W-RA10C
45
Rcp2-Ra8C, Ra8R
45
Rcp2-Ra10C, Rcp2W-Ra10C
46
4 Installation Environment, Storage and Preservation Environment
47
Installation Environment
47
Storage and Preservation Environment
47
5 Installation
48
Installing the Main Body
48
6 Connection the Controller
59
Wiring
59
7 Cautions in Operation
62
Load on the Actuator
62
Caution for When Setting to 60% or more of RCP2-RA8 Pressing Current Limit Value
63
Brake
68
8 Option
68
Flange Bracket
69
Foot Bracket
70
Single Guide
72
Reversed Home Specification
72
Connector Cable Exit Direction Changed
72
9 Motor • Encoder Cables
73
Cable for PMEC and PSEP Controllers
73
Cable for PCON and PSEL Controllers
74
10 Maintenance
76
Maintenance Schedule
76
Visual Inspection of the Machine Exterior
76
Cleaning
76
Applying Grease to the Ball Screw and Rod Slide Surface
77
Grease for Ball Screw
77
How to Apply Grease (Keep the Spraying Time to Within 1 Second Per Spray.)
77
Grease Supply to Scraper
79
Grease
79
Grease Supply
79
11 Belt Replacement and Adjustment
80
Belt Inspection
80
Belts to be Used
80
Replacement Belt
81
12 Process for Motor Replacement
83
Process to Replace Motor for RA8C and RA8R
83
Process to Replace Motor for RA8C
83
Process to Replace Motor for RA8R
88
Process to Replace Motor for RA10C
93
13 Appendix
98
External Dimensions
98
Rcp2-Ra2C
98
Rcp2-Ra3C
99
Rcp2-Ra4C
100
Rcp2-Ra6C
101
Rcp2-Ra8C
102
Rcp2-Ra10C
103
Rcp2-Ra3R
104
Rcp2-Ra4R
105
Rcp2-Ra6R
106
Rcp2-Ra8R
107
Rcp2-Rgs4C
108
Rcp2-Rgs6C
109
Rcp2-Rgd3C
110
Rcp2-Rgd4C
111
Rcp2-Rgd6C
112
Rcp2W-Ra4C
113
Rcp2W-Ra6C
114
Rcp2W-Ra10C
115
14 Warranty
116
Warranty Period
116
Scope of Warranty
116
Honoring the Warranty
116
Limited Liability
116
Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications
117
Other Items Excluded from Warranty
117
Cange History
118
Advertisement
IAI ROBO Cylinder RCP2 Series Operating Manual (80 pages)
ROBO Cylinder Actuator Motor Straight Type: SA5C, SA6C, SA7C, SS7C, SS8C, HS8C Motor Reversing Type: SA5R, SA6R, SA7R, SS7R, SS8R, HS8R. SA5C, SA6C, SA7C, SS8C, HS8C
Brand:
IAI
| Category:
Controller
| Size: 6 MB
Table of Contents
Table of Contents
11
1 Foreword
13
2 Safety Precautions
13
Basic Operating Instructions
13
Maintenance and Inspection
13
3 Warranty
14
Warranty Period
14
Scope of Warranty
14
4 Names of Parts
15
Motor Straight Type (Standard) RCP2
15
Motor Straight Type (Cleanroom Specification) RCP2CR
16
Motor Reversing Type
18
5 Transporting and Handling
20
Handling the Actuator
20
Handling the Packed Unit
20
Handling the Actuator after It Is Unpacked
20
Handling the Actuator Assembly
21
Condition of Shipment from IAI (Assembled)
21
Handling after Assembly with Peripheral Equipment
21
6 Operating and Storage Environment
22
Operating Environment
22
Storage Environment
22
7 Installation
23
Installing the Main Body
24
Using the Tapped Holes at Back of the Base (All Types)
24
Using the Mounting Holes on Top of the Base (SA5C, SA6C, SA7C)
25
Mounting Surface
26
Clamp Screws
27
Installing the Load to the Slider
28
8 Wiring Cable
29
9 Load on the Actuator
30
10 Cleanroom Specification
32
Recommended Suction Rate
32
Suction Joint
32
11 Maintenance
33
Maintenance Schedule
33
Visual Inspection of the Machine Exterior
33
Cleaning
33
Interior Inspection
34
Internal Cleaning
35
Lubricating the Guides and Ball Screw
35
Other than Cleanroom Specification
35
Cleanroom Specification
36
How to Apply Grease
37
Replacing/Adjusting the Stainless Sheet
38
Reduction Belt [Motor Reversing Type]
43
Inspecting the Belt
43
Applicable Belt
43
Adjusting the Belt Tension
43
Sa5R, Sa6R
43
Sa7R
44
Ss7R, Ss8R, Hs8R
44
Replacing the Belt
45
Sa5R, Sa6R
45
Sa7R
48
Ss7R, Ss8R, Hs8R
51
Replacing the Motor
53
Motor Straight Type
53
Sa5C, Sa6C
53
Sa5C, Sa6C
57
Ss7C
62
Ss8C, Hs8C
67
Motor Reversing Type
71
Sa5R, Sa6R
71
Sa7R
75
Ss7R, Ss8R, Hs8R
77
Appendix · How to Use the Home Mark
79
IAI ROBO Cylinder RCP2 Series Operating Manual (56 pages)
Robo Cylinder Electric Actuator
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
5
Safety Guide
7
Precautions in Handling
14
International Standards Compliances
15
Names of the Parts (or Option)
16
1 Specifications Check
19
Checking the Product
19
Parts
19
Instruction Manuals Related to this Product, Which Are Contained in the CD/DVD
19
How to Read the Model Nameplate
20
How to Read the Model Number
21
Specification
23
Speed
23
Maximum Acceleration and Transportable Weight
24
Driving System and Position Detector
25
Positioning Accuracy
25
Rod Non-Rotation Accuracy
26
Relation between Current Limit and Pressing Force
27
Duty Ratio in Continuous Operation
28
With Brake (Model no
30
Flange Bracket (Front) (Model no
30
Flange Bracket (Front) (Model No.: FLR)
30
Foot Brackets 1 (Model no
31
Foot Brackets 2 (Model No.: FT2 (Attachment to the Right Side)
31
FT2 (Attachment to the Left Side))
31
Low Power Consumption Type (Model no
31
Guide Oriented Direction (Model No.: GS2 to GS4)
31
Motor • Encoder Cables
32
2 Installation
34
Transportation
34
Installation and Storage • Preservation Environment
36
How to Installation
37
Installation of the Main Unit
37
Attachment Surface
37
Tightening Screws
37
3 Connecting with the Controller
38
4 Setting of Home Position
42
Fine-Tuning of Home Position
42
Change the Direction of the Home
42
5 Inspection
43
Inspection Items and Inspection Schedule
43
Visual Inspection
43
Cleaning
43
Grease Supply
44
Grease to Apply
44
Replacing the Motor and Belt
44
6 External Dimensions
45
Rcp2-Sra4R/Rca-Sra4R
45
RCP2-SRGS4R/RCA-SRGS4R (Single Guide (Option) Installed on the Right)
46
RCP2-SRGS4R/RCA-SRGS4R (Single Guide (Option) Installed on the Left)
47
RCP2-SRGS4R/RCA-SRGS4R (Single Guide (Option) Installed at the Bottom)
48
RCP2-SRGS4R/RCA-SRGS4R (Double Guide (Option))
49
Flange Bracket (Option) Installed
50
Foot Bracket (Option) Installed
51
7 Warranty
52
Warranty Period
52
Scope of the Warranty
52
Honoring the Warranty
52
Limited Liability
53
Conditions of Conformance with Applicable Standards/Regulations, Etc
53
And Applications
53
Other Items Excluded from Warranty
53
Change History
54
IAI ROBO Cylinder RCP2 Series First Step Manual (3 pages)
Gripper Type
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Table of Contents
Product Check
1
2. How to Read the Model Plate
1
3. How to Read the Model
1
3.1 RCP2 Type
1
3.2 RCS2 Type
1
Precautions in Handling
1
1. Handling of the Packed Product
1
2 Handling of Robot Without Package
1
Installation Environment, Storage Environment
1
1. Installation Environment
1
3. Thin and Small Two-Finger Slide Type (for Dust-Proof Use) RCP2W-GRSS
2
6. Thin and Small Two-Finger Lever Type (for Dust-Proof Use) RCP2W-GRLS
2
7. Small • Medium Two-Finger Slide Type RCP2-GRS/GRM
2
8. Two-Finger High-Grip-Force Slide Type RCP2-GRHM/GRHB
2
9. Small Two-Finger Long-Stroke Type RCP2-GRST
2
10. Three-Finger Slide Type RCP2-GR3SS/GR3SM
2
11. Three-Finger Lever Type RCP2-GR3LS/GR3LM
2
12. Servo-Motor Type RCS2-GR8
2
1. Thin and Small Two-Finger Slide Type (RCP2-GRSS/RCP2CR-GRSS/RCP2W-GRSS)
2
Thin and Small Two-Finger Lever Type (RCP2-GRLS/RCP2CR-GRLS/RCP2W-GRLS)
2
Connection to the PCON, PSEL Controller
3
Connection to the PMEC, PSEP Controller
3
2. Small Two-Finger Slide Type (RCP2-GRS), Medium Two-Finger Slide Type (RCP2-GRM)
3
Three-Finger Slide Type (RCP2-GR3SS/GR3SM)
3
Three-Finger Lever Type (RCP2-GR3LS/GR3LM)
3
3. Rcs2
3
Connection to the SCON, SSEL Controller
3
Connection to the X-SEL Controller
3
Prohibited Items in the Cable Processing
3
IAI ROBO Cylinder RCP2 Series Quick Start Manual (5 pages)
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Table of Contents
1. Parts Confirmation
1
2. Installation
1
3. Wiring
1
System Configuration Diagram
2
4. LED Indicator for Power Supply
2
5. Input Data & Operate with PC or Teaching pendant
2
Operation with the PC Software or Teaching pendant
3
Parameter Change Procedure for Standalone Testing
5
IAI ROBO Cylinder RCP2 Series First Step Manual (5 pages)
Slider Type/Rod Type/ Arm Type/Flat Type
Brand:
IAI
| Category:
Controller
| Size: 2 MB
IAI ROBO Cylinder RCP2 Series First Step Manual (4 pages)
Gripper Type
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Advertisement
Related Products
IAI ROBO Cylinder RCP2CR Series
IAI ROBO Cylinder RCP2-SS7C
IAI ROBO Cylinder RCP2-SS8C
IAI ROBO Cylinder RCP2-SA5R
IAI ROBO Cylinder RCP2-HS8C
IAI ROBO Cylinder RCP2-SA6R
IAI ROBO Cylinder RCP2-SA7R
IAI ROBO Cylinder RCP2-SS8R
IAI ROBO Cylinder RCP2-SS7R
IAI ROBO Cylinder RCP2-HS8R
IAI Categories
Controller
Digital Camera
Gateway
Industrial Equipment
Security Camera
More IAI Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL