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9630-0011
Binder 9630-0011 Manuals
Manuals and User Guides for Binder 9630-0011. We have
1
Binder 9630-0011 manual available for free PDF download: Operating Manual
Binder 9630-0011 Operating Manual (207 pages)
Vacuum Drying Oven with microprocessor program controller MB2
Brand:
Binder
| Category:
Oven
| Size: 8 MB
Table of Contents
Table of Contents
2
1 Safety
8
Personnel Qualification
8
Operating Manual
8
Legal Considerations
9
Structure of the Safety Instructions
10
Signal Word Panel
10
Safety Alert Symbol
10
Explosion Protection Symbol
10
Pictograms in this Manual
11
Word Message Panel Structure
12
Localization / Position of Safety Labels on the Chamber
12
Figure 1: Position of Labels on the Chamber (Example)
12
Type Plate
13
Figure 2: Type Plate (Example of VDL 115)
13
Safety Instructions on Installing and Operating the Vacuum Drying Oven
14
Safety Instructions on Installation and Ambient Conditions of the Chamber
14
Aeration / Ventilation of the Installation Site
15
No Installation in Potentially Explosive Areas of Zone 1 or 0
15
Equipotential Bonding According to the Grounding Concept
16
Accessibility to the Disconnection from the Power Grid
16
Technical Ventilation (Extraction)
16
Safety Instructions on Vacuum Supply
17
Selection and Location of a Suitable Pump
17
Observing the Permissible Gas Inlet Temperature
18
Technical Ventilation (Extraction)
18
Safety Instructions on the Charging Material
19
Safety Instructions on Operating the Vacuum Drying Oven
20
Ex Classification of the Chamber and Immediate Surroundings
23
Intended Use
25
Foreseeable Misuse
27
Residual Risks
29
2 Operator Responsibility, Documentation, and Measures
32
Risk Assessment / Explosion Protection Document
32
Employee Training and Protocols
32
Operating Instructions
33
Safety Data Sheets
33
Protective Equipment
33
Standard Operating Procedures (Sops)
34
Testing and Maintenance
35
Operation Log
35
3 Description of the Equipment
37
Manufacturer's Safety Plan: Protective Measures and Equipment
38
Chamber Overview
43
Figure 3: VDL 115 with MB2 Controller
43
Triangular Instrument Box with MB2 Controller
44
Connections on the Rear of the Chamber
44
Figure 4: Triangular Instrument Box (Controller Housing) with MB2 Program Controller and USB Interface
44
Figure 5: Chamber Rear (Example: VDL 115)
44
Figure 6: Rear Connection Panel VDL with Options
45
Area Classification, Information for the Zone Classification
46
Area Classification Inside the Chamber
47
Figure 7: Area Classification of the Closed Chamber (View Without Housing, Insulation, Heater and Outer Chamber)
47
Area Classification in the Surroundings of the Chamber
48
Figure 8: Area Classification in the Surroundings of the Chamber (Schematic Representation)
48
Area Classification in the Surroundings of the Chamber: Extraction Lead to the Pump, Location of the Pump
49
Figure 9: Area Classification in the Surroundings of the Chamber During Operation (Example)
49
4 Completeness of Delivery, Transportation, Storage, and Installation
50
Unpacking, and Checking Equipment and Completeness of Delivery
50
Guidelines for Safe Lifting and Transportation
51
Storage
51
5 Location of Installation and Ambient Conditions
51
General Requirements for Installation
51
Ventilation and Extraction (Technical Ventilation)
53
Ventilation for Heat Removal in Normal Operation
53
Technical Ventilation During Chamber Operation and When Emptying the Condensate Catchpot of the Pump
53
Air Supply (Breaking the Vacuum) During Operation with Inert Gas
54
Equipotential Bonding
54
Ambient Conditions
54
Compressed Air / Inert Gas Supply for Sweeping the Area for Electrical Equipment and Controller Housing
54
Fire Extinguisher
54
Lightning Protection Device
55
6 Installation and Connections
55
Vacuum Expansion Racks and Rack Holders
55
Figure 10: Operating the Expansion Racks
56
Mounting the Pressure Regulator
57
Figure 11: Mounting the Pressure Regulator on the Chamber Rear
57
Connecting Compressed Air / Inert Gas Supply for Sweeping the Area for Electrical Equipment and Controller Housing
59
Figure 12: Compressed Air Connection on the Pressure Regulator
59
Pump Module (Option)
60
Figure 13: VDL Mounted on Pump Module
60
Figure 14: Pump Module, Rear View (Example Size 115)
60
Achieving Equipotential Bonding Acc. to the Grounding Plan
61
Mounting
61
Connection of an Extraction System at the Pump Module
62
Vacuum Connection
62
Figure 15: Position of the Vacuum Connection on the Chamber Rear (Example Size 115)
62
Instructions for Using Vacuum Pumps
63
Figure 16: Vacuum Pump VP 4 (MZ2C EX)
65
Vacuum Pump VP4 (Option)
65
Installation of the Vacuum Pump VP4 in the Pump Module (Option)
66
Note on the Use of a Flame Arrester
67
ATEX Connection Kit for Vacuum Pump VP4 (Option)
68
Connecting Inert Gas Supply
68
Mounting the Tilt Protection Holders
69
Figure 17: Variable Length of the Tilt Protection Holder Depending on the Bend
69
Achieving Equipotential Bonding / Grounding Concept
70
Figure 18: Possibilities of Grounding (Schematic Representation)
70
Figure 19: Mounting the Grounding Cable on the VDL
71
Electrical Connection
72
7 Explosion Safety Tests before Commissioning
74
Scope of the Functional Test
74
Explosion Protection Plan
74
Objective of Testing
75
Testing before Initial Commissioning
75
Scope of the Test
75
Testing the Plausibility of the Explosion Protection Plan and Measures
75
Verifying the Implementation of Measures
75
Checking the Deadlines for the Recurring Tests
76
Verifying the Maintenance Plan
76
Tests of Technical Ventilation Systems, Gas Warning Devices, Inerting Devices, Devices, Protective Systems or Safety, Control or Regulating Devices, and Other Technical Devices for Explosion Protection
77
Inspection after Changes Requiring Review
77
Recurring Tests for the Explosive Safety of the System
77
8 Functional Overview and Menu Structure of the Controller
78
Figure 20: Normal Display of the MB2 Program Controller (Sample Values)
78
Operating Functions in Normal Display
79
Figure 21: Operating Functions of the MB2 Controller in Normal Display (Example Values)
79
Display Views: Normal Display, Program Display, Chart-Recorder Display
80
MB2 Controller Icons Overview
81
MB2 Controller Operating Modes
83
MB2 Controller Menu Structure
83
Main Menu
84
Settings" Submenu
85
Service" Submenu
85
Principle of Controller Entries
86
Performance During and after Power Failures
87
9 Start up and Performing the Drying Process
88
Requirements for Safe Commissioning
88
Setting the Pressure Regulator for Sweeping with Compressed Air / Inert Gas
89
Figure 22: Pressure Regulator for Compressed Air Sweeping on the Chamber Rear, Top Right
89
Figure 23: Analog Pressure Display (Manometer) for Compressed Air Sweeping on the Chamber Front
89
Overview of the Drying Process
90
Sweeping the Area for Electrical Equipment and Controller Housing (Triangular Instrument Box)
92
Sweeping before Starting up the Chamber
92
Sweeping During Chamber Operation
92
Condition after Establishing the Power Connection
92
Standby Mode Turning on and off the Vacuum Drying Oven
93
Controller Settings Upon Start up
94
Loading
95
Evacuation
97
Breaking the Vacuum (Flooding)
97
Ventilation after Completing the Drying Procedure (Flooding with Ambient Air or Inert Gas)
97
Operation with Inert Gas
98
Ventilation / Breaking the Vacuum in Case of a Power Failure
98
Ventilation before Completing the Drying Procedure (Flooding with Ambient Air or Inert Gas)
99
Unloading the Loading Material
99
Removing the Full Condensate Catchpot of the Pump
100
Preparing a New Drying Process
100
10 Set-Point Entry
101
Set-Point Entry through the "Setpoints" Menu
101
Direct Setpoint Entry Via Normal Display
102
11 Setting Special Controller Functions
103
Menu Structure
103
Functions On/Off" Menu
103
Control On/Off" Menu
104
Using the Optional Universal Connection "GAS/AIR 2" for Ventilation
104
Close All Valves
105
Activating / Deactivating Temperature Control
106
Activating / Deactivating Pressure Control
107
Drying Monitoring
108
Figure 24: Schematic Timing of the Drying Process and Drying Monitoring
108
12 Authorization Levels and Password Protection
110
User Management, Authorization Levels and Password Protection
110
Log in
113
Log out
114
User Change
114
Password Assignment and Password Change
115
Password Change
115
Deleting the Password for an Individual Authorization Level
117
New Password Assignment for "Service" or "Admin" Authorization Level When the Password Function was Deactivated
118
Activation Code
119
13 General Controller Settings and Information
120
Selecting the Controller's Menu Language
120
Setting Date and Time
120
Selecting the Temperature Unit
122
Display Configuration
122
Adapting the Display Parameters
122
Touchscreen Calibration
123
Event List
124
Service Contact Page
124
Current Operating Parameters
125
Technical Chamber Information
125
14 Temperature Safety Devices
126
Safety Temperature Limiter (TL) Class 2
126
Overtemperature Safety Controller Class 2
126
Safety Controller Mode
126
Setting the Safety Controller
127
Message and Measures in the State of Alarm
128
Function Check
128
15 Tolerance Range Settings
129
Setting the Alarm Delay Times and the Tolerance Ranges
129
Alarm Condition
129
16 Notification and Alarm Functions
130
Information Messages
130
Alarm Messages
131
Resetting an Alarm
132
Activating / Deactivating the Audible Alarm (Buzzer)
133
Test Alarm of the Safety Temperature Limiter (TL)
133
17 Timer Program (Stopwatch Function)
135
Starting a Timer Program
135
Performance During Program Delay Time
136
Stopping a Running Timer Program
136
Pausing a Running Timer Program
136
Cancelling a Running Timer Program
136
Performance after the End of the Program
136
18 Time Programs
137
Starting an Existing Time Program
137
Performance During Program Delay Time
138
Stopping a Running Time Program
138
Pausing a Running Time Program
138
Cancelling a Running Time Program
138
Performance after the End of the Program
139
Creating a New Time Program
140
Program Editor: Program Management
140
Deleting a Time Program
141
Section Editor: Section Management
142
Add a New Program Section
143
Copy and Insert or Replace a Program Section
143
Deleting a Program Section
144
Value Entry for a Program Section
145
Section Duration
145
Set-Point Ramp and Set-Point Step
146
Special Controller Functions
147
Setpoint Entry
148
Tolerance Range
148
Repeating One or Several Sections Within a Time Program
149
Saving the Time Program
150
19 Week Programs
151
Starting an Existing Week Program
151
Cancelling a Running Week Program
152
Creating a New Week Program
153
Program Editor: Program Management
154
Deleting a Week Program
155
Section Editor: Section Management
156
Add a New Program Section
157
Copy and Insert or Replace a Program Section
157
Deleting a Program Section
158
Value Entry for a Program Section in the Section View
158
Set-Point Ramp and Set-Point Step Modes
158
Weekday
159
Start Time
159
Setpoint Entry
159
Special Controller Functions
160
20 Network and Communication
160
Ethernet
160
Configuration
160
Display of MAC Address
161
Web Server
161
E-Mail
162
21 Usb Menu: Data Transfer Via Usb Interface
163
Using the USB Connection During Chamber Operation
163
22 Chart Recorder Display
165
Views
165
Show and Hide Legend
165
History Display
165
Setting the Parameters
168
23 Reference Measurements
169
Checking the Temperature in the Inner Chamber
169
Checking the Controller Display
169
Checking the Spatial Temperature Exactitude
169
24 Options
170
APT-COM™ 4 Multi Management Software (Option)
170
Analog Outputs for Temperature and Pressure (Option)
170
Measuring Access Port for Vacuum, 9 Poles (Option)
170
Figure 25: Pin Configuration of the SUB-D Socket „Analog Output" (8) for the Analog Outputs Option
170
Figure 26: Measuring Connection (12) with Measuring Access Port and Supplied Plug
170
Object Temperature Display with Flexible Pt 100 Temperature Sensor (Option)
171
Connection of the Object Temperature Sensor
171
Figure 27: SUB-D Socket to Connect the Optional Pt 100 in the Rear Connection Panel of the Chamber
171
Display on the MB2 Controller
172
Figure 28: Measuring Connection (12) with Measuring Access Port
172
25 Cleaning and Decontamination
173
Safety Instructions on Cleaning and Decontamination
173
Cleaning
174
Decontamination / Chemical Disinfection
175
26 Maintenance and Service, Troubleshooting, Repair, Testing
176
General Information, Personnel Qualifications
176
Simple Troubleshooting
177
Maintenance, Service
180
Safety Instructions on Maintenance Work
180
Maintenance Intervals
181
Service Reminder
182
BINDER Service Contact Data
182
Sending the Chamber Back to BINDER Gmbh
183
27 Disposal
183
Disposal of the Transport Packing
183
Decommissioning
184
Disposal of the Chamber in the Federal Republic of Germany
184
Disposal of the Chamber in the Member States of the EU Except for the Federal Republic of Germany
185
Disposal of the Chamber in Non-Member States of the EU
186
28 Technical Description
187
Factory Calibration and Adjustment
187
Over Current Protection
187
VDL / VDL-UL Technical Data
187
Equipment and Options (Extract)
189
Accessories and Spare Parts (Extract)
190
Dimensions
192
Vdl 23
192
Vdl 56
193
Vdl 115
194
29 Index
195
30 Certificates and Declarations of Conformity
197
EU Declaration of Conformity
197
31 Product Registration
200
32 Contamination Clearance Certificate
201
For Chambers Located Outside USA and Canada
201
For Chambers Located in USA and Canada
204
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