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Manuals
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Suzuki Manuals
Motorcycle
RG250
Service manual
Suzuki RG250 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
View of Suzuki RG250 (Full Cowling)
Group Index
View of Suzuki RG250 (Half Cowling)
General Information
Table of Contents
Serial Number Location
Fuel, Oil and Coolant Recommendation
Engine Oil/Transmission Oil
Brake Fluid
Coolant
Braking-In Procedure
Cylinder Identification
Special Materials
Precaution and General Instruction
Replacement Parts
Specifications
Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Lubrication Points
Battery Maintenance
Periodic Maintenance and Tune-Up Procedures
Engine Bolts and Nuts
Cylinder Head Nuts and Cylinder Nuts
Exhaust Pipe Nuts
Cylinder Head, Cylinder and Muffler Maintenance
Spark Plug Maintenance
Air Cleaner Maintenance
Carburetor Maintenance
Throttle Cable Adjustment
Idle R/Min Adjustment
Carburetor Overhaul and Cleaning
Radiator Hose Maintenance
Coolant Maintenance
Fuel Line Maintenance
Clutch Maintenance
Oil Pump
Transmission Oil
Drive Chain Maintenance
Drive Chain Wear Checking
Drive Chain Sag Adjusting
Cleaning and Lubrication
Brakes Maintenance
Brake Fluid Level Maintenance
Brake Light Switches Maintenance
Brake Pads Maintenance
Air Bleeding the Brake Fluid Circuit
Brake Pedal Height
Steering Maintenance
Front Fork Maintenance
Rear Suspension Maintenance
Air Pressure (Rear Suspension)
Tires Maintenance
Chassis Bolts and Nuts
Tire Thread Condition
Tire Pressure
Chassis Bolts and Nuts - Illustration
Engine
Engine Removal
Engine Reinstallation
Exhaust Valve Control Cable Adjustment
Engine Disassembly
Engine Components Inspection and Servicing
Cylinder Head Decarbon
Cylinder Head Distortion
Cylinder Inspection
Reed Valve Inspection
Exhaust Valve Inspection
Cylinder Distortion
Cylinder Decarboning
Bore Check
Cylinder Reassembly
Piston Decarbon
Piston Pin Bore
Piston Pin OD
Piston Diameter
Piston-Cylinder Clearance
Piston Rings
End Gap, Free End Gap
Piston Ring to Groove Clearance
Oversize Piston Ring
Bearings
Oil Seals
Con-Rod
Small End Bore/Condition of Big Bearing
Crankshaft Runout
Clutch Release Disassembly
Clutch Release Assembly
Clutch Plates
Clutch Springs
Gears and Shift Forks
Engine Reassembly
Gearshift Cam
Oil Seal
Transmission Reassembly
Countershaft
Crankshaft
Crankcase
Stator and Pick-Up Coil
Generator Rotor
Primary Drive Gear
Countershaft Bearing Retainer
Kick Starter
Gearshift Shaft
Clutch
Piston Rings, Piston
Cylinder Installation
Cylinder Head
Cooling System
Radiator and Water Hoses
Radiator Removal
Radiator Installation
Thermostat Removal
Thermostat Inspection
Water Pump
Water Pump Inspection
Water Pump Reassembly
Water Pipe Idle Gear
Water Pipe Driven Gear
Water Temperature Gauge
Temperature Gauge Removal
Temperature Gauge Inspection
Temperature Gauge Reassembly
Fuel and Lubrication System
Fuel Tank and Fuel Cock Cleaning
Fuel Tank and Fuel Cock Inspection
Carburetor Construction
Carburetor Removal
Carburetor Disassembly
Carburetor Inspection
Needlve Valve Inspection
Float Height Adjustment
Diagnosis of Carburetor
Mixture Adjustment
Carburetion
Fuel-Air Mixture Ratio Changing
Oil Pump Check
Air Bleeding
Carburetor Reassembly
Carburetor Remounting
Electrical System
Charging System
Function of Regulator
Charging Output Check
AC Generator No-Load Performance
AC Generator Stator Coil
Regulator/Rectifier
Ignition System
Stator Coil
Ignition Coil
Automatic Exhaust Control Unit and Actuator Diagram
Exhaust Valve Operation Check
Actuator
Actuator Pulley
Exhaust Valve Control Unit
Combination Meter Inspection
Water Temperature Meter Inspection
Lamps
Head Light Diagram
Turn Signal Light Diagram
Tail/Brake Light Diagram
Switches
Ignition Switch
Left Handle Switch/Dimmer Switch
Turn Signal Switch/Horn Switch
Right Handle Switch/Lighting Switch
Engine Stop Switch
Front Brake Switch
Neutral Switch
Rear Brake Switch
Oil Level Switch
Battery Specifications
Battery Initial Charging
Filling Electrolyte
Battery Servicing
Based on SG Reading Recharging Operation
Battery Service Life
Chassis
Cowling Construction
Cowling Removal
Front Brake Pad Replacement
Caliper Construction
Caliper Removal
Caliper and Disc Inspection
Caliper Reassembly
Master Cylinder Construction
Master Cylinder Removal
Master Cylinder Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Front Wheel Construction
Front Wheel Removal
Front Wheel Disassembly
Wheel Bearings Inspection
Axle Chaft Check
Front Wheel Inspection
Front Wheel Reassembly
Wheel Bearing
Tire and Wheel Removal
Tire and Wheel Inspection
Valve Inspection
Valve Installation
Tire Mounting
Front Fork Construction
Front Fork Removal
Front Fork Disassembly
Front Fork Inspection
Front Fork Reassembly and Remounting
Innter Tube, Outer Tube
Posi-Damp Unit
Front Fork Cap
Damper Rod Bolt
Outer Tube Metal, Washer and Oil Seal
Posi Damp Unit
Fork Oil
Fork Spring
Steering Contruction
Steering Removal
Steering Inspection
Steering Reassembly
Outer Races
Steering Bearing
Stem Nut
Rear Brake Pad Replacement
Rear Brake Caliper Construction
Rear Brake Caliper Removal
Rear Brake Caiper Disassembly
Cylinder Wall and Piston Inspection
Dust Boot and Piston Seal Inspection
Disc Inspection
Master Cylinder Construction (Rear)
Rear Brake Caliper Reassembly
Master Cylinder Removal (Rear)
Rear Master Cylinder Disassembly
Rear Master Cylinder Inspection
Rear Master Cylinder Reassembly
Rear Brake Pedal
Rear Wheel and Rear Sprocket Construction
Rear Wheel and Rear Sprocket Removal
Rear Wheel and Rear Sprocket Disassembly
Rear Wheel and Rear Sprocket Inspection
Mounting Brake Bearings Check
Axle Shaft Check
Rear Wheel and Rear Sprocket Reassembly and Remounting
Cushion Check
Sprocket Check
Mounting Drum Bearing
Rear Sprocket
Rear Suspension
Swingarm Diagram
Rear Shock Absorber Diagram
Cushion Lever Diagram
Cushion Lever Removal
Cushion Lever Disassembly
Swingarm
Shock Absorber Removal
Swing Arm Pivot Shaft Inspection
Needle Roller Bearing and Spherical Ball Bearings Inspection
Rear Suspension Reassembly and Remount
Swingarm Installation
Cushion Lever
Service Information - Diagram
Service Information
Engine Troubleshooting
Carburetor Troubleshooting
Radiator Troubleshooting
Electrical Components Troubleshooting
Battery Troubleshooting
Brakes Troubleshooting
Wiring Diagram
Cable, Wire and Hose Routing Diagram
Handle and Kick Lever Installation
Special Tools List
Special Tools View
Tightening Torque - Engine
Tightening Torque - Chassis
Tightening Torque Chart
Service Data - Cylinder + Piston + Piston Ring
Service Data - Conrod + Crankshaft
Service Data - Oil Pump/Clutch
Service Data - Theremostat + Radiator
Service Data - Transmission
Service Data - Drive Chain
Service Data - Carburetor
Service Data - Electrical
Wattage
Service Data - Brake + Wheel
Service Data - Suspension
Service Data - Tire Pressure
Service Data - Fuel + Oil + Coolant
RG250H ('87-Model) Service Data
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Table of Contents
Troubleshooting
Engine troubleshooting
180
Carburetor troubleshooting
182
Electrical components troubleshooting
183
Battery troubleshooting
184
Brakes troubleshooting
185
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