Inspection Of Rear Axle; Assembly Of Rear Axle - TGB Hornet 50 Service Manual

4-6-2 Removal and Inspection and Assembly of Rear Axle

4-6-2.2 Inspection of Rear Axle:

A. Check for any unusual wear of the sliding spacer.
B. Check for any damage in the welding part.
C. Check for any unusual wear of tube.
D. Check for any unusual wear of brake disc.
E. Check for any unusual wear of spacer.
F. Check for any damage to the oil seal lip of cover and if the grease inside is dried
up or lost.
G. Check for any unusual wear of the spacer of brake lining bracket.
H. Check for any unusual wear of the Swing arm.
I. Check if the shock absorber spring is decayed or leaking oil and check for any
unusual wear of between the upper and lower connecting seats.

4-6-2.3 Assembly of Rear Axle:

A. Assemble the housing of rear axle
Nut torque: 600~800kg.cm
B. Assemble the rear swing assy.
Nut torque: 250kg.cm.
C. Assemble the rear axle
Nut torque: 800 & 950kg.cm
D. Assemble the brake disc
Nut torgue: 250kg.cm
E. Assemble the caliper.
Bolt torque: 200~250kg.cm
F. Assemble the shock absorber.
Bolt torque:450~550kg.cm
G. Assemble the rear axle bracket.
Nut torque: 450~550kg.cm
H. Assemble the chain gear.
Nut torque: 200~250kg.cm
I. Assemble the chain.
J. Assemble the rear brake cable.
Bolt torque:80~120kg.cm
K. Assemble the rear wheel.
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