Unpack And Assemble Atv - TGB Hornet 50 Service Manual

Remark¡ G ATV was fixed and packaged by a iron box due to shipment.
After unpacking the box, it can be found that several parts were dis-assembled, including
with wheel, battery, handle bar and caliper. Please follow the steps to assemble ATV.
Step 1¡ G Dis-assemble the upper and front and rear screws between ATV with iron box. Take
out the iron box. Be careful that iron box is sharp and could be injured.
Step 2¡ G Assemble the wheel according to page 85.
Step 3¡ G Assemble the handle bar.
¡ ] a¡ ^ Insert the handle bar into the groove and make sure that the handle bar is in
the center position.
¡ ] b¡ ^ Check the rotating angle of handle bar. There is a small circle mark on the
handle bar for reference. The circle should be parallel with the hole of fixed
board.
¡ ] c¡ ^ Lock 4 screws and torque is 150-200 kg-cm.¡ ] shown in Fig 1¡ ^
Step 4¡ G Assemble the caliper.
¡ ] a¡ ^ Unlock the screws of caliper and connect the caliper with handle bar.
¡ ] b¡ ^ Check the angle of brake lever. The angle should be same as right side lever.
¡ ] c¡ ^ Check the distance of brake lever with handle bar. ¡ ] shown in Fig 2¡ ^ . When
the lever close to handle bar, the ends of lever should not be over the ends of
grip. And, the distance is 3-5mm.
¡ ] d¡ ^ Lock 2 screws of caliper and torque is 150-200kg-cm. ¡ ] shown in Fig 3¡ ^
Step 5¡ G Assemble the battery.
Fig. 1
UNPACK & ASSEMBLE ATV
Fig. 2
86
Fig. 3