Assembly Kick Starter Lever Assy - TGB Hornet 50 Service Manual

4.3.3 Assembly of Engine:

12. Assembly Kick starter Lever Assy.

A. Apply a layer of grease(GA50400005)
inside the bush(1) and then press into
the clutch cover.
B. Apply a thin layer of grease(GA50400005)
to the kick starter shaft(2) and then
install the spring (3).
C. Hook the claw of spring to the hook (4)
of clutch cover.
D. Install two knock-pins.
E. Install gasket and washer of clutch cover.
¡ ·
The gasket and washer are made
into two sizes: 0.5mm and
1.5mm thick-Choose according
to the original thickness.
F. Install the clutch cover and screw the
mounting screw by diagonal step.
G. Install the kick starter lever (5) and
screw the bolt .
screw Torque: 80~120 kg . cm
¡ ·
The kick starter lever and the horizontal
line of clutch cover should form an angle
of 15 degrees downward.
71