Maintenance Data - TGB Hornet 50 Service Manual

2.2 Maintenance Data

Cylinder +piston+Crank Shaft
ITEM
Cylinder Cover Flatness
Piston Outside Diameter
(15mm above skirt)
Clearance BetweenCylinder and Piston
Bore of Piston Pin
Outside Diameter of Piston Pin
Bore of Small End of Con-Rod
Inside Diameter of Cylinder
Clearance at terminal of piston ring when
assembled in Cylinder.
Radial Clearance of Big-End at Con-Rod
Runout of Crank Shaft
CVT
Free Length of Clutch Spring
Thickness of Clutch Lining
Bore of Clutch Housing
BRAKE
Bore of Brake Drum
Brake Lining O.D.
Thickness of Disc Brake Lining
Engine Oil
Capacity
Residual Capacity when Light on
Oil Used
Oil Capacity of Gear Box
Ignition
Lead
Spark Distance
Inner Electric Resistance at Spark Plug Cap
Battery
Battery
Fuse
Brake
Clearance of Front Brake Lever
Clearance of Rear Brake Lever
Tire Pressure
Front (psi)
Rear (psi)
50 C.C.
STANDARD LIMIT
0 ¡ ã 0.02
0.1
40.935~40.95 40.89
0.065~0.075 0.12
10.002~10.01 10.04
9.995~10.00 9.98
14.003~14.011 14.05
41.005~41.020 41.07
0.75
0.10~0.25
(1st&2nd Rings)
0.1~0.55 1.0
0~0.05 0.1
23.8 25.0
3.0 2.0
110~110.15 110.40
85 85.6
84.3 82.3
4.7 3.7
0.9L
0.23L
TGB Super Engine Oil (JASO FC )
90c.c
15 ¢ X ¡ Ó 3 ¢ X BTDC /4000rpm
6-8mm
5~7.6k £ [
12V/7AH
7A
20-30mm
15-35mm
4
4
8
STANDARD
0~0.02
49.94~49.955
0.065~0.075
12.004~12.015
11.995~12.00
14.996~15.007
5.005~50.020
0.15~0.35
0.1~0.55
0~0.05
23.8
3.0
110~110.15
85
84.3
4.7
TGB Super Engine Oil (JASO FC )
15 ¢ X ¡ Ó 3 ¢ X BTDC /4000rpm
5mm 6-8mm
3k £ [ 5~7.6k £ [
90 C.C.
LIMIT
0.1
49.90
0.12
12.05
11.98
15.05
50.07
0.85
1.0
0.1
25.0
2.0
110.40
85.6
82.3
3.7
0.9L
0.23L
90c.c
5mm
3k £ [
12V/7AH
7A
20-30mm
15-35mm
4
4