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12. MAINTENANCE SCHEDULE
* The below maintenance schedule is established by months, Kilometers and Miles
and are dependent on which ever comes first.
* Have your vehicle checked, adjusted, and recorded maintenance data by TGB
dealer to maintain the ATV at the optimum condition.
* Use the chart below for necessary service work to keep the vehicle operating at
peak performance and economy.
PERIODICAL MAINTENANCE SCHEDULE
INTERVAL
MONTHS
ITEM
Kms
MILES
Muffler Bolts and Exhaust
Pipe Nuts
Valve Clearance
Air Cleaner
Engine Idle RPM
Spark Plus
Engine Oil
Oil Filter
Front Differential Set Oil
Final Gear Oil
Spark Arrester
C.V.T Belt
Fuel Tube
Throttle Cable Play
Brakes
Brake Hose
Brake Fluid
Tires
Suspensions
Steering System
Chassis Bolts and Nuts
General Lubrications
L: Lubricate
C: Clean
I: Inspection, cleaning and adjustment
Have your ATV serviced and checked by an Authorised TGB Dealer. Ensure the service book is
stamped and signed. Failure to do so could invalidate your warranty.
The maintenance schedule is established by taking the monthly 1000 kilometers as a reference
which ever comes first.
Remarks:
1. Clean or replace the air cleaner element more often when the ATV is operated in dusty
conditions or in a heavily polluted environment.
2. Maintenance should be performed more often if the ATV is frequently operated in high
speed and after the ATV has accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system - perform maintenance and check when continuous abnormal misfire,
after-burn, and overheating occurs.
b. Carbon deposit removal
system when power is obviously lower than normal.
19
1
INITIAL 200
INITIAL 120
T
I
-
I
-
Replace Every 6000KM (4000 MILES)
R
R
-
Replace Every 2 Years
-
Replace Every 2 Years
-
-
-
Replace Every 4 Years
I
I
-
Replace Every 4 Years
-
Replace Every 2 Years
-
-
I
T
-
R: Replace
T: Tighten
- remove carbon deposits in cylinder head, piston and exhaust
3
EVERY 1000
EVERY 2000
EVERY 600
EVERY 1200
T
-
C
I
-
-
-
-
-
-
-
I
I
I
-
I
I
-
I
T
L
6
12
EVERY 4000
EVERY 2400
T
T
I
I
C
R
I
I
I
I
R
R
R
R
I
I
I
I
C
C
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
T
T
L
L
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