Table Of Contents; Printed Circuit Board Scb - MTU 12 V 2000 P12 Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all MTU engines or
systems
1.2 Personnel and organizational requirements
1.3 Transport
1.4 Safety regulations for maintenance and
repair work
1.5 Fire prevention and environmental
protection, auxiliary materials, fluids and
lubricants
1.6 Standards for safety messages in the text
1.7 ATEX precautions (if applicable)
2 General Information
2.1 Engine side and cylinder designations
2.2 Engine layout
2.3 Use
2.4 ECS-5 - Use of devices
2.5 MDEC - Functions
2.6 Peripheral Interface Modules (PIMs)
2.7 Printed circuit board SCB 3
3 Technical Data
3.1 12/16 V 2000 P12 engine data
3.2 Firing order
3.3 Engine - Main dimensions
3.4 SAM
3.5 SCB 3 - Technical data
4 Operation
4.1 LOP - Controls
4.2 Putting the engine into operation after
extended out-of-service-periods (>3
months)
4.3 Putting the engine into operation after
scheduled out-of-service-period
4.4 Start engine in manual mode (testing
mode)
4.5 Safety system - Override
4.6 Operational checks
4.7 Stop engine in manual mode (testing
mode)
4.8 Emergency stop
4.9 After stopping the engine - Engine remains
ready for operation
4.10 After stopping the engine - putting the
5
engine out of service
6
4.11 Plant cleaning
7
8
5 Maintenance
5.1 Maintenance task reference table [QL1]
11
13
14
6 Troubleshooting
6.1 Troubleshooting
6.2 Fault indication on printed circuit board
SAM
15
6.3 ECU alarms
16
18
25
28
7 Task Description
33
7.1 Engine
35
7.1.1 Engine - Barring manually
7.1.2 Engine - Barring with starting system
7.1.3 Engine - Test run
7.2 Cylinder Liner
38
7.2.1 Cylinder liner - Endoscopic examination
7.2.2 Instructions and comments on endoscopic
41
and visual examination of cylinder liners
42
43
7.3 Crankcase Breather
47
7.3.1 Crankcase breather - Wire mesh cleaning
7.3.2 Crankcase breather - Oil separator element
replacement, diaphragm check and
replacement
7.4 Valve Drive
48
7.4.1 Valve clearance - Check and adjustment
7.4.2 Cylinder head cover - Removal and
installation
50
7.5 Injection Pump / HP Pump
7.5.1 Injection pump - Replacement
51
7.5.2 Injection pump - Removal and installation
52
7.6 Injection Valve / Injector
53
7.6.1 Injector - Replacement
54
7.6.2 Injector - Removal and installation
7.7 Fuel System
55
7.7.1 Fuel pressure relief valve - Replacement
56
7.7.2 Fuel - Draining
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