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12 V 2000 M94
Operating instructions manual
MTU 12 V 2000 M94 Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Operating Instructions
1 Safety
General Conditions
Personnel and Organizational Requirements
Transport
Safety Regulations for Startup and Operation
Safety Regulations for Maintenance and Repair Work
Auxiliary Materials, Fluids and Lubricants
Auxiliary Materials, Fluids and Lubricants, Fire Prevention and Environmental Protection
Conventions for Safety Instructions in the Text
2 General Information
Tightening Specifications for Screws, Nuts and Bolts
Engine Side and Cylinder Designations
Product Description
Engine - Overview
Sensors, Actuators and Injectors - Overview
3 Technical Data
2000 M94 Engine Data
2000 M94 Engine Data
Firing Order
Engine - Main Dimensions
4 Operation
Putting the Engine into Operation after Extended Out-Of-Service Periods
Months)
Engine - Putting into Operation after Scheduled Out-Of-Service-Period
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
Checks Prior to Start-Up
Fuel Treatment System - Putting into Operation
Operational Checks
Fuel Treatment System - Switching on
Starting the Engine
Stopping the Engine
Emergency Stop
After Stopping the Engine
Fuel Treatment System - Shutdown
Plant Cleaning
5 Maintenance
Maintenance Task Reference Table [QL1]
Fuel Treatment System - Troubleshooting
Troubleshooting
Solas
SOLAS Shielding as Per MTN 5233 - Installation
SOLAS Shielding - Installation
Installation Locations for SOLAS Shielding
7 Task Description
Engine
Engine - Barring Manually
Engine - Barring with Starting Equipment
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
Crankcase Breather
Crankcase Breather - Cleaning Oil Pre-Separator Element
Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
Valve Drive
Valve Clearance - Check and Adjustment
Checking Valve Clearance at Two Crankshaft Positions
Bank a
Bank a E a
Bank a E a E - - a
Bank B E
E - - a
Cylinder-Head Cover - Removal and Installation
Injection Valve / Injector
Injector - Replacement
Injector - Removal and Installation
Installing Injector
Fuel System
Fuel System - Venting
Fuel Filter
Fuel Prefilter – Draining
Fuel Prefilter ‒ Flushing
Fuel Prefilter – Filter Element Replacement
E a E
E" = Inlet Valve Clearance Adjustment Permitted, "A" = Exhaust Valve Clearance Adjustment Permitted
Firing TDC in Cylinder A1
Overlap TDC in Cylinder A1
Charge-Air Cooling
Air Filter
Air Filter – Replacement
Air Filter – Removal and Installation
Air Intake
Starting Equipment
Starter – Condition Check
Lube Oil System, Lube Oil Circuit
Engine Oil – Level Check
Engine Oil – Change
Oil Filtration / Cooling
Engine Oil Filter – Replacement
Coolant Circuit, General, High Temperature Circuit
Engine Coolant – Level Check
Engine Coolant – Change
Engine Coolant – Draining
Engine Coolant – Filling
Ht Coolant Pump — Relief Bore Check
Coolant Filter – Replacement
Raw Water Pump with Connections
Raw Water Pump – Relief Bore Check
Belt Drive
Drive Belt – Condition Check
Fuel Supply System
Water Drain Valve – Check
Differential Pressure Gauge – Check
Pump Capacity – Check
Coalescer Filter Element – Replacement
Wiring (General) for Engine/Gearbox/Unit
Engine Wiring – Check
Engine Governor and Connectors – Cleaning
Governor / Control System
Emu – Checking Plug-In Connections
Engine Governor – Carry out Self-Test
Emu and Connectors – Cleaning
Appendix A 8.1 Abbreviations
8 Appendix A
MTU Contact Persons/Service Partners
9 Appendix B
Special Tools
Consumables
Spare Parts
Index
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Quick Links
1
2000 M94 Engine Data
2
Maintenance Task Reference Table [Ql1]
3
Maintenance
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Operating Instructions
Diesel engine
12 V 2000 M94
16 V 2000 M94
MS150061/04E
Table of
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Chapters
Table of Contents
3
Checking Valve Clearance at Two Crankshaft Positions
85
Table of Contents
Troubleshooting
Fuel treatment system - Troubleshooting
64
Troubleshooting
65
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16 v 2000 m94
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