Sign In
Upload
Manuals
Brands
MTU Manuals
Engine
8 V 2000 M50A
MTU 8 V 2000 M50A Manuals
Manuals and User Guides for MTU 8 V 2000 M50A. We have
2
MTU 8 V 2000 M50A manuals available for free PDF download: Operating Instructions Manual
MTU 8 V 2000 M50A Operating Instructions Manual (272 pages)
Diesel Engine
Brand:
MTU
| Category:
Engine
| Size: 16 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
MW15550/07E 2013-01 | Table of Contents
5
1 Safety
6
Important Provisions for All Products
6
Personnel and Organizational Requirements
7
Transportation
8
Safety Regulations for Maintenance and Repair Work
11
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
14
Compressed Air
15
Standards for Warning Notices in the Text
16
Engine Side and Cylinder Designations
17
2 General Information
17
Product Description
18
2000 M40-M91A/B Engines - Overview
27
Sensors, Actuators and Injectors - Overview
28
Sensors, Actuators and Injectors - Overview
32
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
42
3 Technical Data
42
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
45
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
48
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
51
Engine Data 8V 2000M51A, Engine-Mounted Heat Exchanger
54
2000 M51A Engine Data: Remote Heat Exchanger
57
Engine Data 8V 2000M51B, Engine-Mounted Heat Exchanger
60
2000 M51B Engine Data: Remote Heat Exchanger
63
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
66
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
69
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
72
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake Air Temperature 45 °C
75
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
78
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
81
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
84
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
87
Engine Data 12V 2000 M51A, Engine-Mounted Heat Exchanger
90
2000 M51A Engine Data: Remote Heat Exchanger
93
Engine Data 12V 2000M51B, Engine-Mounted Heat Exchanger
96
2000 M51B Engine Data: Remote Heat Exchanger
99
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
102
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
105
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
108
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
111
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
114
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
117
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
120
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
123
Engine Data 16V 2000M51A, Engine-Mounted Heat Exchanger
126
2000 M51A Engine Data: Remote Heat Exchanger
129
Engine Data 16V 2000M51B, Engine-Mounted Heat Exchanger
132
2000 M51B Engine Data: Remote Heat Exchanger
135
Firing Order
138
Engine - Main Dimensions
139
4 Operation
140
LOP - Controls
140
Putting the Engine into Operation
142
Putting the Engine into Operation (Out-Of- Service Period > 3 Months)
142
Putting the Engine into Operation after Scheduled Out-Of-Service Period
143
Starting the Engine from LOP
144
Operational Checks
145
Stopping the Engine at the LOP
146
Emergency Stop from LOP
147
After Stopping the Engine
148
Plant Cleaning
149
5 Maintenance
150
Maintenance Task Reference Table [QL1]
150
Maintenance Task Reference Table [QL1]
151
6 Troubleshooting
152
ECU Alarms
152
Troubleshooting
162
LOP Fault Messages
165
Solas
170
SOLAS Shielding as Per MTN 5233 - Installation
170
SOLAS Shielding - Installation as Per MTN 5233
171
SOLAS Shielding - Installation
172
Installation Locations for SOLAS Shielding
173
7 Task Description
170
Engine
178
Engine - Barring Manually
178
Engine Cranking on Starter
179
Cylinder Liner
180
Cylinder Liner - Endoscopic Examination
180
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
182
Crankcase Breather
184
Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
184
Crankcase Breather - Cleaning Oil Separator Element
186
Crankcase Ventilation - Oil Separator Element Replacement, Diaphragm Check and Replacement
187
Valve Drive
189
Valve Clearance - Check and Adjustment
189
Adjusting Valve Clearance
190
Cylinder Head Cover - Removal and Installation
192
Injection Pump / HP Pump
193
Injection Pump - Replacement
193
Injection Pump - Removal and Installation
194
Injection Valve / Injector
197
Injector - Replacement
197
Injector - Removal and Installation
198
Fuel System
202
HP Fuel Line - Pressure Pipe Neck Replacement
202
Fuel - Draining
204
Fuel System - Venting
205
Fuel Filter
207
Fuel Filter - Replacement
207
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
209
Fuel Prefilter - Draining
210
Fuel Prefilter - Flushing
211
Fuel Prefilter - Filter Element Replacement
213
Charge-Air Cooling General, Left-Hand Side
215
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
215
Air Filter
216
Air Filter - Replacement
216
Air Filter - Removal and Installation
217
Air Intake
218
Service Indicator - Signal Ring Position Check (Optional)
218
Starting Equipment
219
Starter - Condition Check
219
Lube Oil System, Lube Oil Circuit
220
Engine Oil - Level Check
220
Engine Oil - Change
221
Oil Filtration / Cooling
222
Oil Dipstick - Marking
222
Engine Oil Filter - Replacement
223
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
225
Coolant Circuit, General, High-Temperature Circuit
228
Drain and Venting Points
228
Engine Coolant - Level Check
233
Engine Coolant - Change
234
Engine Coolant Draining
235
Engine Coolant - Filling
236
HT Coolant Pump - Relief Bore Check
237
Engine Coolant - Sample Extraction and Analysis
238
Raw Water Pump with Connections
239
Raw Water Pump - Relief Bore Check
239
Belt Drive
240
Drive Belt - Condition Check
240
Battery-Charging Generator
241
Battery-Charging Generator Drive - Drive Belt Check and Adjustment
241
Battery-Charging Generator Drive - Drive Belt Replacement
243
Engine Mounting / Support
245
Engine Mounting - Checking Condition of Resilient Mounts
245
Wiring (General) for Engine/Gearbox/Unit
246
Engine Wiring - Check
246
Accessories for (Electronic) Engine Governor / Control System
247
Engine Governor and Connectors - Cleaning
247
Engine Monitoring Unit and Connectors
248
Cleaning
248
Start Interlock Limit Switch - Check
249
ECU - Plug Connections Check
250
Engine Monitoring Unit - Plug Connection Check
251
Engine Control Unit - Removal and Installation
252
Emergency Instrumentation (Local Operating Panel)
254
LOP and Connectors - Cleaning
254
LOP - Visual Inspection
255
Checking Threaded Connections
255
LOP - Test Procedures
257
8 Appendix A
259
Abbreviations
259
MTU Contact Persons/Service Partners
262
9 Appendix B
263
Special Tools
263
Index
270
Advertisement
MTU 8 V 2000 M50A Operating Instructions Manual (257 pages)
MTU 8 V 2000 M50A; 8 V 2000 M50B; 8 V 2000 M51A; 8 V 2000 M51B; 12 V 2000 M50A; 12 V 2000 M50B; 12 V 2000 M51A; 12 V 2000 M51B; 16 V 2000 M50A; 16 V 2000 M50B; 16 V 2000 M51A; 16 V 2000 M51B Diesel engines
Brand:
MTU
| Category:
Engine
| Size: 16 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
6
General Conditions
6
Personnel and Organizational Requirements
7
Transportation
8
Safety Regulations for Startup and Operation
11
Safety Regulations for Maintenance and Repair Work
12
Auxiliary Materials, Fire Prevention and Environmental Protection
15
Conventions for Safety Instructions in the Text
17
Engine Side and Cylinder Designations
18
2 General Information
18
Product Description
19
Engine Overview 2000 M50-M61A/B
28
Sensors, Actuators and Injectors - Overview
29
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
39
3 Technical Data
39
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
42
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
45
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
48
Engine Data 8V 2000M51A, Engine-Mounted Heat Exchanger
51
2000 M51A Engine Data: Remote Heat Exchanger
54
Engine Data 8V 2000M51B, Engine-Mounted Heat Exchanger
57
2000 M51B Engine Data: Remote Heat Exchanger
60
Condition: Intake-Air Temperature 25 °C
60
Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
63
2000 M50A Engine Data: Remote Heat
66
Exchanger, Reference Condition: Intake-Air Temperature 25 °C
66
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
69
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake Air Temperature 45 °C
72
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
75
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
78
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
81
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
84
Engine Data 12V 2000 M51A, Engine-Mounted Heat Exchanger
87
2000 M51A Engine Data: Remote Heat Exchanger
90
Engine Data 12V 2000M51B, Engine-Mounted Heat Exchanger
93
2000 M51B Engine Data: Remote Heat Exchanger
96
Condition: Intake-Air Temperature 25 °C
96
Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
99
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
102
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
105
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
108
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
111
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
114
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
117
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
120
Mounted Heat Exchanger
123
2000 M51A Engine Data: Remote Heat Exchanger
126
Engine Data 16V 2000M51B, Engine
129
2000 M51B Engine Data: Remote Heat Exchanger
132
Firing Order
135
Engine - Main Dimensions
136
4 Operation
137
Putting the Engine into Operation
137
Putting the Engine into Operation (Out-Of- Service Period > 3 Months)
137
Putting the Engine into Operation after Scheduled Out-Of-Service Period
138
Operational Checks
139
LOP - Controls
140
Starting the Engine from LOP
142
Stopping the Engine from LOP
143
Stopping the Engine from LOP (Without Blue Line Automation System)
143
Emergency Stop from LOP
144
After Stopping the Engine
145
Plant - Cleaning
146
5 Maintenance
147
Maintenance Task Reference Table [QL1]
147
Maintenance Task Reference Table [QL1]
148
6 Troubleshooting
149
LOP Fault Messages
152
Solas
157
SOLAS Shielding as Per MTN 5233 - Installation
157
SOLAS Shielding - Installation as Per MTN 5233
158
SOLAS Shielding - Installation
159
Installation Locations for SOLAS Shielding
160
7 Task Description
157
Engine
166
Engine - Barring Manually
166
Engine Cranking on Starter
167
Cylinder Liner
168
Cylinder Liner - Endoscopic Examination
168
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
170
Crankcase Breather
172
Crankcase Ventilation - Oil Separator Element Replacement, Diaphragm Check and Replacement
172
Crankcase Breather - Cleaning Oil Separator Element
174
Valve Drive
175
Valve Clearance - Check and Adjustment
175
Adjusting Valve Clearance
176
Cylinder Head Cover - Removal and Installation
178
Injection Pump / HP Pump
179
Injection Pump - Replacement
179
Injection Pump - Removal and Installation
180
Injection Valve / Injector
183
Injector - Replacement
183
HP Fuel Line - Pressure Pipe Neck Replacement
184
Injector - Removal and Installation
186
Installing Injector
188
Fuel System
190
HP Fuel Line - Pressure Pipe Neck Replacement
190
Fuel - Draining
192
Fuel System - Venting
193
Fuel Filter
195
Fuel Filter - Replacement
195
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
197
Fuel Prefilter - Draining
198
Fuel Prefilter - Flushing
199
Fuel Prefilter - Filter Element Replacement
201
Charge-Air Cooling General, Left-Hand Side
203
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
203
Air Filter
204
Air Filter - Replacement
204
Air Filter - Removal and Installation
205
Air Intake
206
Contamination Indicator - Signal Ring Position Check
206
Starting Equipment
207
Starter - Condition Check
207
Lube Oil System, Lube Oil Circuit
208
Engine Oil - Level Check
208
Engine Oil - Change
209
Oil Filtration / Cooling
210
Oil Dipstick - Marking
210
Engine Oil Filter - Replacement
211
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
213
Coolant Circuit, General, High-Temperature Circuit
216
Drain and Venting Points
216
Engine Coolant - Level Check
221
Engine Coolant - Change
222
Engine Coolant - Draining
223
Engine Coolant - Filling
224
HT Coolant Pump - Relief Bore Check
225
Engine Coolant - Sample Extraction and Analysis
226
Raw Water Pump with Connections
227
Raw Water Pump - Relief Bore Check
227
Belt Drive
228
Drive Belt - Condition Check
228
Battery-Charging Generator
229
Battery-Charging Generator Drive - Drive Belt Check and Adjustment
229
Battery-Charging Generator Drive - Drive Belt Replacement
231
Engine Mounting / Support
233
Engine Mounting - Checking Condition of Resilient Mounts
233
Wiring (General) for Engine/Gearbox/Unit
234
Engine Wiring - Check
234
Accessories for (Electronic) Engine Governor / Control System
235
Engine Governor and Connectors - Cleaning
235
Engine Monitoring Unit and Connectors
236
Cleaning
236
Start Interlock Limit Switch - Check
237
ECU - Checking Plug Connections
238
Engine Monitoring Unit - Plug Connection Check
239
Engine Control Unit - Removal and Installation
240
Emergency Instrumentation (Local Operating Panel)
242
LOP and Connectors - Cleaning
242
LOP - Visual Inspection
243
LOP - Test Procedures
245
8 Appendix A
247
Abbreviations
247
MTU Contacts/Service Partners
250
9 Appendix B
251
Special Tools
251
Index
255
Advertisement
Related Products
MTU 8 V 2000 M51A
MTU 12 V 2000 M50B
MTU 12 V 2000 M51B
MTU 12 V 2000 M72
MTU 8 V 2000 M40B
MTU 12 V 2000 M41A
MTU 12 V 2000 M41B
MTU 8 V 2000 M40A
MTU 12 V 2000 M96
MTU 12 V 2000 M86
MTU Categories
Engine
Media Converter
Inverter
Control Systems
More MTU Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL