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Labconco 44000 Series User Manual

Steamscrubber & flaskscrubber glassware washers
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  • Page 1 User’s Manual SteamScrubber & FlaskScrubber ® ® Glassware Washers Models 44000 Series 44200 Series 44003 Series 44203 Series 44004 Series 44204 Series Register your product online at www.labconco.com/productreg.html or return the attached card and receive FREE LabbyWear ™ Labconco’s Mascot,...
  • Page 2 The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following: Purifier®...

  • Page 3: Table Of Contents

    CHAPTER 1: INTRODUCTION About This Manual Typographical Conventions Your Next Step CHAPTER 2: PREREQUISITES Hot Water Requirements Purified Water Requirements Electrical Requirements Drain Requirements Space Requirements Your Next Step CHAPTER 3: GETTING STARTED Unpacking Your Glassware Washer Washer Components Removing the Shipping Skid Setting Up Your Washer Installing the Casters or Leveling Feet Leveling the Washer...
  • Page 4 CHAPTER 4: USING YOUR WASHER Arranging the Washer Racks The SteamScrubber Racks Lowering the Top Washer Arm and Top Rack The FlaskScrubber Rack Loading Glassware into the FlaskScrubber The Detergent Dispenser Filling the Neutralizing Acid Dispenser Selecting an Operating Cycle Programming and Starting a Wash Cycle Interrupting a Wash Cycle CHAPTER 5: MAINTAINING YOUR WASHER...
  • Page 5 Congratulations on your purchase of a Labconco 5lassware Washer. Labconco manufactures two types < of 5lassware Washers, the SteamScrubber and the < FlaskScrubber . Each of these washers is available in a Mobile, Undercounter, and Freestanding model. Each washer model is available in 115V or 230V, and with or without a window in the door.

  • Page 6: Chapter 1: Introduction

    Chapter 1: Introduction About This Manual This manual is designed to help you learn how to install, use, and maintain your 5lassware Washer. Instructions for performing routine maintenance and making minor modifications to your washer are also included. Chapter 1: Introduction provides a brief overview of the 5lassware Washer, explains the organization of the manual, and defines the typographical conventions used in the manual.

  • Page 7: Typographical Conventions

    Chapter 1: Introduction Chapter 7: Troubleshooting contains a table of problems you may encounter while using your 5lassware Washer, including the probable causes of the problems, and suggested corrective actions. Appendix A: FlaskScrubber and SteamScrubber Components contains labeled diagrams of all of the components of the 5lassware Washers.

  • Page 8: Your Next Step

    Chapter 1: Introduction • Important information is presented in ☞ capitalized type in paragraphs that are preceded by the pointer icon. It is imperative that the information contained in these paragraphs be thoroughly read and understood by the user. • Information that is specific to a particular model of 5lassware Washer is preceded by a letter icon.
  • Page 9 Before you install your 5lassware Washer, you need to prepare your site for installation. Carefully examine the location where you intend to install your 5lassware Washer. You must be certain that the area is level and of solid construction. In addition, a hot water source, a drain, a purified water source Pif applicableQ, and an electrical source must be located near the installation site.

  • Page 10: Chapter 2: Prerequisites

    Chapter 2: Prerequisites Chapter 2: Prerequisites Refer to Appendix C: Glassware Washer Specifications for complete 5lassware Washer electrical and environmental conditions, specifications and requirements. Hot Water Requirements An existing hot water supply may be used as the hot water source for your 5lassware Washer. However, the washer requires the inlet water temperature to be greater than 120[F P49[CQ to fully activate powdered detergents and raise the glassware temperatures to achieve fast and...

  • Page 11: Electrical Requirements

    Chapter 2: Prerequisites a male e" - 11-1b2 NH hose coupling. A rigid plastic, tin- lined, or stainless steel tubing and fitting can be connected to the washer fitting. All connections on the purified water system must be airtight so that the washer pump is not allowed to pull air instead of water.

  • Page 12: Drain Requirements

    Chapter 2: Prerequisites Chapter 2: Prerequisites Drain Requirements The 5lassware Washer drain hose connects to a fitting on the rear side of the pumpbmotor assembly. The drain hose is installed at the factory prior to shipment. The hose provides a flexible coupling to the building drain piping and can be secured with a spring or band hose clamp.

  • Page 13: Your Next Step

    Chapter 2: Prerequisites Figure 2-2 4/&0" 124&3 01 2'&4" '7&1 01 33&4" 1 3 &8 )) 84&8 01 34&3" ' &3 )) 87&1 01 #$%& 3'&3" /2&1 01 2&7" '&8 01 24&0" '0&/ 01 3&3" 8&4 01 Your Next Step After you have determined that the location for your 5lassware Washer accommodates the installation and operational requirements of your washer, you are ready to...
  • Page 14 Chapter 2: Prerequisites Chapter 2: Prerequisites P#o%&ct Se#+ice -./00.122.341/...
  • Page 15 Now that the site for your 5lassware Washer is properly prepared, you are ready to unpack, inspect, install, and test your washer. Read this chapter to learn how to: • unpack and move your washer. • set up your washer. •...

  • Page 16: Unpacking Your Glassware Washer

    (15) days of delivery. DO NOT RETURN 5OODS WITHOUT ☞ THE PRIOR AUTHORIgATION OF LABCONCO. UNAUTHORIgED RETURNS WILL NOT BE ACCEPTED. IF YOUR WASHER WAS DAMA5ED IN ☞ TRANSIT, YOU MUST FILE A CLAIM DIRECTLY WITH THE FREI5HT CARRIER.

  • Page 17: Washer Components

    Chapter 3: Getting Started Washer Components As previously mentioned, Labconco manufactures two types of 5lassware Washers, the SteamScrubber and the FlaskScrubber. Each of these washers is available in a Mobile, Undercounter, and Freestanding model. Each washer model is available in 115V or 230V, and with or without a window.
  • Page 18 Chapter 2: Prerequisites Chapter 3: Getting Started Catalog H Washer Description 44004-00 SteamScrubber Freestanding i 115 V SteamScrubber 44004-01 SteamScrubber Freestanding i 230 V Freestanding 44004-10 SteamScrubber Freestanding i 115 V with window Models 44004-11 SteamScrubber Freestanding i 230 V with window Plus the Following: Part H Component Description...

  • Page 19: Removing The Shipping Skid

    Elbow P1Q If you did not receive one or more of the components listed for your washer, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions. Removing the Shipping Skid After you verify the washer components, move your Move the washer by washer to the location where you want to install it.

  • Page 20: Installing The Casters Or Leveling Feet

    Chapter 2: Prerequisites Chapter 3: Getting Started model, then you must level the washer and center the washer door. If you have an Undercounter model, you must also attach the washer to the countertop or worksurface. Installing the Casters or Leveling Feet If you have the Mobile model, the washer must rest on a level floor.
  • Page 21 Chapter 3: Getting Started If you have the Undercounter or Freestanding model of the SteamScrubber or FlaskScrubber washer, refer to Figure 3-2 and follow the steps detailed below to install the leveling feet on your washer. To install the leveling feet: 1.

  • Page 22: Leveling The Washer

    Chapter 2: Prerequisites Chapter 3: Getting Started Leveling the Washer If you have the Freestanding model of the SteamScrubber or FlaskScrubber 5lassware Washer, after you have installed the leveling feet, you must level the washer by adjusting the leveling feet. To level the washer: 1.
  • Page 23 Chapter 3: Getting Started Figure 3-4 Turn the leveling foot clockwise to lower the washer and counterclockwise to raise the washer. Leveling foot If you have the Undercounter model, you may level it side-to-side by placing a short level on the inside top edge of the door.

  • Page 24: Centering The Washer Door

    Chapter 2: Prerequisites Chapter 3: Getting Started Centering the Washer Door When the washer is level, check the operation of the washer door for alignment with the washer tank. If the door is not centered in the opening, you must center the door by adjusting the corresponding leveling foot.

  • Page 25: Connecting The Water Supplies

    Chapter 3: Getting Started Connecting the Water Supplies A hot water supply must be attached to your 5lassware Washer. If you need purified water for the final rinse cycle, then you must also connect a purified water source to your washer. Connecting the Hot Water To prevent valve clogging, flush all of the hot water lines Before continuing with...
  • Page 26 Chapter 2: Prerequisites Chapter 3: Getting Started After you remove the lower panel, you are ready to connect the hot water source. Refer to Figure 3-8 and follow the instructions below to connect the hot water. YOU MUST PROVIDE THE PLUMBIN5 ☞...

  • Page 27: Connecting The Purified Water Supply

    Chapter 3: Getting Started Connecting the Purified Water Before continuing with this section, be certain your Supply purified water source meets the requirements discussed To prevent valve and pump clogging, flush all of the water in Purified Water Requirements in Chapter 2: lines for your purified water supply source prior to Prerequisites.
  • Page 28 Chapter 2: Prerequisites Chapter 3: Getting Started AT LEAST 1.25 5ALLONS P4.7 LITERSQ ☞ PER MINUTE OF PURIFIED WATER FLOW IS REQUIRED. AT LEAST 5 5ALLONS OF PURIFIED WATER MUST BE AVAILABLE FOR EACH WASH CYCLE. A 3b8" ID PIPE IS THE MINIMUM RECOMMENDED.
  • Page 29 Chapter 3: Getting Started Figure 3-10 Open for vent Purified water pump Example of a Bottom Feed Connection Figure 3-11 Clamp weight to hose to keep it submerged. Cut hose into a V configuration for siphoning. Spigot Purified water pump Example of a Top Feed Connection P#o%&ct Se#+ice -./00.122.341/...

  • Page 30: Installing Faucet Adapters

    Chapter 2: Prerequisites Chapter 3: Getting Started MAhE CERTAIN THAT ALL OF THE ☞ CONNECTIONS ON THE PURIFIED WATER SYSTEM ARE AIR TI5HT. THE PUMP MUST NOT PULL AIR INSTEAD OF WATER. MAhE CERTAIN THE SUPPLY HOSE IS NOT CRIMPED. Installing Faucet Adapters If you purchased a Mobile 5lassware Washer, you need to install a faucet adapter to provide a quick disconnect high-...

  • Page 31: Attaching The Hose-End Coupling

    Chapter 3: Getting Started An aerator adapter and a standard-size adapter fitting are provided with your Mobile washer. If the adapter fitting provided does not allow for a tight connection to your faucet, a variety of internally and externally threaded fittings are available at your local hardware store.
  • Page 32 Chapter 2: Prerequisites Chapter 3: Getting Started Tubing or pipe f" P1.3 cmQ ID should be used for the drain. DO NOT ROUTE THE DRAIN TO AN ☞ ELEVATION MORE THAN 30" P76 cmQ ABOVE THE PUMP DISCHAR5E. DO NOT REDUCE THE SIgE OF THE DRAIN PLUMBIN5.
  • Page 33 Chapter 3: Getting Started If you route the drain piping to a sink drain and use an air gap, refer to Figure 3-14 for the placement of the air gap. Figure 3-14 Air gap Drain line P#o%&ct Se#+ice -./00.122.341/...

  • Page 34: Connecting The Power Supply

    Chapter 2: Prerequisites Chapter 3: Getting Started If you route the drain piping to a floor drain, refer to Figure 3-15 for placement of the drain tubing and trap. Figure 3-15 Drain trap Connecting the Power Supply Before continuing with this section, be certain your power supply meets the requirements specified in Electrical Requirements in Chapter 2: Prerequisites Undercounter...
  • Page 35 Chapter 3: Getting Started THE SUPPLY CIRCUIT MUST CONSIST Wire must comply with all ☞ OF NUMBER 12 AW5 3-WIRE CABLE local electrical codes. Type THW or THWN wire may be OR HEAVIER. WASHERS MUST BE used if it complies. CONNECTED TO A SERVICE WITH A 20 AMP CIRCUIT BREAhER OR FUSE.

  • Page 36: Testing Your Washer

    Chapter 2: Prerequisites Chapter 3: Getting Started BEFORE TURNIN5 ON THE WASHER, ☞ MAhE CERTAIN THE WATER IS TURNED ON AND NO PAChIN5 MATERIAL REMAINS INSIDE THE WASHER. Figure 3-16 Electrical junction box cover Electrical junction box Testing Your Washer Now that you have made the required water and electrical connections to your washer, you need to test the operation of the washer.

  • Page 37: Connecting The Hose-End Coupling

    Chapter 3: Getting Started Connecting the Hose-End Coupling If you purchased a Mobile 5lassware Washer, the first action you must take is to connect the hose-end coupling to the hot water faucet. Snap the hose-end coupling onto the aerator adapter on the faucet by pushing the parts together, as shown previously in Figure 3-12.
  • Page 38 Chapter 2: Prerequisites Chapter 3: Getting Started BEFORE OPERATIN5 THE WASHER ☞ WITH THE PURIFIED WATER OPTION SELECTED, CHECh THE PURIFIED WATER SUPPLY FOR AMPLE QUANTITY. To run the diagnostics test: 1. Locate the control panel on the front of your washer. 2.

  • Page 39: Disconnecting The Hose-End Coupling

    Chapter 3: Getting Started 18. Press the Select Program button. 19. The display window should read: HEAT i HI5H TpSTAT and the heater activates. 20. Press the Select Program button. 21. The display window should read: HEAT i LOW TpSTAT and the heater activates. 22.

  • Page 40: Your Next Step

    Chapter 2: Prerequisites Chapter 3: Getting Started To disconnect the hose-end coupling: 1. Turn off the hot water faucet. 2. Push the pressure relief button on the hose-end coupling to relieve the water pressure. 3. Pull down on the plastic release ring on the hose-end coupling to disconnect it from the faucet.

  • Page 41: Chapter 4: Using Your Washer

    After your washer has passed the basic diagnostics test detailed in Chapter 3: Getting Started, you are ready to begin using your washer. Read this chapter to learn how • arrange the racks inside your washer to meet your specific needs. •...

  • Page 42: The Steamscrubber Racks

    Chapter 2: Prerequisites Chapter 4: Using Your Washer best suit your needs. For a complete list of available rack accessories, refer to Appendix D: Glassware Washer Accessories. If you purchased a SteamScrubber, proceed to the following section, The SteamScrubber Racks. If you purchased a FlaskScrubber, proceed to the section, The FlaskScrubber Racks, later in this chapter.
  • Page 43 Chapter 4: Using Your Washer To lower the top washer arm and the top rack of the SteamScrubber: 1. Open the washer door by sliding the latch knob to the left. Pull the door toward you and down. 2. Depress the button on the right side of the upper wash arm tower, as illustrated in Figure 4-1.
  • Page 44 Chapter 2: Prerequisites Chapter 4: Using Your Washer Figure 4-2 Remove the rail by twisting out and down. You must remove the rubber bumper from the front of the rail before the rack can be removed. 6. Pull the upper rack forward and lift the front until the wheels disengage from the track.

  • Page 45: The Flaskscrubber Rack

    Chapter 4: Using Your Washer The FlaskScrubber Rack The FlaskScrubber 5lassware Washer is equipped with a spindle rack and four glassware holders. The FlaskScrubber spindle rack is designed for narrow-necked glassware such as volumetric flasks, Erlenmeyer flasks, graduated cylinders, hjeldahl flasks, test tubes, and digestion tubes.

  • Page 46: Loading Glassware Into The Flaskscrubber

    Chapter 2: Prerequisites Chapter 4: Using Your Washer IF THE MULTI-PIN INSERT IS ☞ INSTALLED ON THE BOTTOM RACh AND THE OPTIONAL UPPER RACh IS USED, DO NOT HEAVILY LOAD THE MULTI-PIN INSERT WITH WIDE MOUTH 5LASSWARE. THIS MAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION ARM TO THE 5LASSWARE IN THE UPPER RACh.
  • Page 47 Chapter 4: Using Your Washer Two large and two small 5lassware Holders are supplied with each FlaskScrubber. These holders enable you to place wide-mouth glassware onto the FlaskScrubber spindles. To position glassware in a glassware holder and install the holder on a spindle, refer to Figure 4-5 and follow the instructions below.

  • Page 48: The Detergent Dispenser

    Chapter 2: Prerequisites Chapter 4: Using Your Washer 5lassware should be loaded so that it does not touch each other during a wash cycle. The washer has been designed for quiet operation. To prevent noise and glass breakage, be certain that the glassware does not touch. Place heavily soiled items toward the center of the racks.
  • Page 49 Glassware Washer, use is vital for obtaining clean glassware. If the water is soft, Labconco’s LabSolutions less detergent may be needed. Too much detergent with Detergent. softened water may cause etching of the glassware. This appears as a permanent cloudy film on the glassware.

  • Page 50: Filling The Neutralizing Acid Dispenser

    Chapter 2: Prerequisites Chapter 4: Using Your Washer Fill the main detergent cavity three-fourths full if the water Store detergent in a hardness grains per gallon P5P5Q for your water measures cool, dry place. Immediately replace 0 i 4 5P5 Psoft waterQ. Fill the detergent cavity the detergent con- completely if your water measures 4 5P5 or higher tainer lid after...

  • Page 51: Selecting An Operating Cycle

    Chapter 4: Using Your Washer Selecting an Operating Cycle The microprocessor control on your 5lassware Washer allows you to select one of four factory preset wash cycles, to custom program two additional cycles, or to run a rinse- only cycle. The control panel is shown in Figure 4-7. Figure 4-7 Press to Press...
  • Page 52 Chapter 2: Prerequisites Chapter 4: Using Your Washer Washers built for use on 230V have the capability to wash glassware at a temperature of 180[F P82[CQ. They also are able to operate at the lower temperature of 140[F P60[CQ which is the standard temperature of the 115V models. Selecting a high-heat operation is achieved by selecting an appropriate program.

  • Page 53: Interrupting A Wash Cycle

    Chapter 4: Using Your Washer If steam operation is needed, press the corresponding button. In this mode, the 5lassware Washer will refill with fresh water after the completion of Wash 1. Both the sump and steam heaters will operate for 10 minutes to produce hot vapor to penetrate and soften dried residue, allowing detergent and hot water to work effectively.
  • Page 54 Chapter 2: Prerequisites Chapter 4: Using Your Washer P#o%&ct Se#+ice -./00.122.341/...

  • Page 55: Chapter 5: Maintaining Your Washer

    Under normal operation, your 5lassware Washer will require little routine maintenance to keep it functioning properly. Read this chapter to learn how to: • safely clean the stainless steel interior • maintain the water fill valve • clean the overflow dome •...
  • Page 56 Chapter 2: Prerequisites Chapter 5: Maintaining Your Washer To maintain the appearance and quality of the stainless steel interior, perform the following tasks as needed: • Wipe the outer edges on the inside door panel to remove particles and residue that occur during loading.

  • Page 57: Maintaining The Air Gap

    Chapter 5: Maintaining Your Washer Maintaining the Air Gap If you employed an air gap during the installation of your Check the air gap for washer, you need to clean the air gap at least once a build-up any time your month.

  • Page 58: Maintaining The Overflow Dome

    Chapter 2: Prerequisites Chapter 5: Maintaining Your Washer To clean the water fill valve: 1. Turn off the water and electricity to the washer. Refer to Figure 3-7 in Chapter 3: Getting Unplug the Mobile modeld turn off the circuit breaker Started for an that services the Undercounter or Freestanding model.
  • Page 59 Chapter 5: Maintaining Your Washer Figure 5-2 Front left corner of washer 5ray overflow dome To clean the overflow dome: Figure 3-7 in 1. Turn off electrical power to the 5lassware Washer. Chapter 3: Getting 2. Remove the two screws at the bottom of the lower Started illustrates panel of your washer.

  • Page 60: Replacing The Washer Light Bulb

    Chapter 2: Prerequisites Chapter 5: Maintaining Your Washer Replacing the Washer Light Bulb If your 5lassware Washer is equipped with a window, you will need to periodically replace the 25-watt washer light bulb. Refer to Figure 5-3 and follow the instructions below to replace the washer light bulb.

  • Page 61: Removing The Washer Top, Back, And Side Panels

    Chapter 5: Maintaining Your Washer Removing the Washer Top, Back, and Side Panels There may be times when you need to remove the washer top, back, and side panels to clean, maintain, or repair your washer. Refer to Figure 5-4 and follow the instructions below to remove the top, back, and side panels of your washer.

  • Page 62: Cleaning The Sump Filter Screen

    Chapter 2: Prerequisites Chapter 5: Maintaining Your Washer Cleaning the Sump Filter Screen If debris accumulates on the filter screen that is located in the washer sump, you can remove and clean the screen. To clean the sump filter screen, refer to Figure 5-5 and follow the instructions below.

  • Page 63: Chapter 6: Modifying Your Washer

    The configuration of your washer may need to be changed to accommodate your needs. For example, you may want to disconnect the purified water pump, install pipet inserts, or install an optional top rack. Read this chapter to learn how to: •...

  • Page 64: Flaskscrubber Options

    Chapter 2: Prerequisites Chapter 6: Modifying Your Washer To disconnect the purified water pump: Refer to Figure 3-7 1. Disconnect the washer from its electrical source. in Chapter 3: 2. Remove the two screws at the bottom of the lower Getting Started for panel of your washer.

  • Page 65: Installing Pipet Inserts In A Flaskscrubber

    Chapter 6: Modifying Your Washer Installing Pipet Inserts in a FlaskScrubber Two sizes of Pipet Inserts are available. The 8-place Pipet Insert, shown in Figure 6-2 accommodates 1 ml to 10 ml pipets. Multiple Pipet Inserts may be installed, if desired. Refer to Figure 6-2 and follow the instructions below to install an 8-place Pipet Insert.
  • Page 66 Chapter 2: Prerequisites Chapter 6: Modifying Your Washer The 14-place Pipet Insert, shown in Figure 6-3, accommodates 1 ml to 50 ml pipets. Two of these inserts may be installed, if desired. Refer to Figure 6-3 and follow the instructions below to install a 14-place Pipet Insert.

  • Page 67: Installing The Adjustable-Height Upper Rack

    Chapter 6: Modifying Your Washer Installing the Optional Adjustable-Height Upper Rack An optional top rack, shown in Figure 6-6, is available to increase the capacity of the FlaskScrubber to handle wide- mouth glassware, including beakers. To install the optional top rack, refer to Figures 6-4 and 6-5 and follow the instructions below.
  • Page 68 Chapter 2: Prerequisites Chapter 6: Modifying Your Washer Figure 6-4A Nozzle Bushing 4. Install the left and right rails by tilting the top of the Install the rails with rails between the rollers on the sides of the washer tank the slots on the bottom.
  • Page 69 Chapter 6: Modifying Your Washer Figure 6-5 Tilt and position the top of the rail between the factory-installed rollers and then push the bottom of the rail into place. Install a rubber bumper on the end of the rail. Figure 6-6 Basket inserts Top rack frame...

  • Page 70: Installing The Upper Spindle Rack

    Chapter 2: Prerequisites Chapter 6: Modifying Your Washer Installing the Optional Upper Spindle Rack The Upper Spindle Rack expands the capability of the FlaskScrubber by providing 24 additional spindles for washing narrow-neck glassware. The rack may be customized by removing spindles or by installing Multi- Pin Inserts which hold beakers or other wide mouth glassware.
  • Page 71 Chapter 6: Modifying Your Washer B. Install the upper rails and the upper spindle rack. See Figure 6-8. Install the rear rubber bumpers to the ends of the rails. Install the left and right rails by tilting the top of the rails between the rollers on the side of the washer tank and push the bottoms of the rails into place.

  • Page 72: Installing Inserts Into The Spindle Rack

    Chapter 2: Prerequisites Chapter 6: Modifying Your Washer C. Adjust the rubber diaphragm The rubber diaphragm, that is on the upper supply tube assembly installed in Step A, should almost touch the lower portion of the hub in the upper spindle rack when both racks are inside the washer.
  • Page 73 Chapter 6: Modifying Your Washer Figure 6-9 Insert Align pins in holes IF THE MULTI-PIN INSERT IS ☞ INSTALLED ON THE BOTTOM RACh AND THE OPTIONAL UPPER RACh IS USED, DO NOT HEAVILY LOAD THE MULTI-PIN INSERT WITH WIDE MOUTH 5LASSWARE. THIS MAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION ARM TO THE 5LASSWARE IN THE UPPER RACh.
  • Page 74 Chapter 2: Prerequisites Chapter 6: Modifying Your Washer P#o%&ct Se#+ice -./00.122.341/...
  • Page 75 Refer to the following table if your 5lassware Washer fails to operate properly. If the suggested corrective actions do not solve your problem, contact Labconco for additional assistance. PROBLEM CAUSE CORRECTIVE ACTION Detergent cup Malfunction of Replace cup. fails to open Malfunction of Check electrical continuity or replace relay.

  • Page 76: Chapter 7: Troubleshooting

    Chapter 2: Prerequisites Chapter 7: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Door drops too far Bent door hinge Replace door hinge. (below door stop) Poor drying Water is not hot Check inlet water temperature enough Pminimum 120[ FQ at the washer. Flask, beaker, or Tilt these articles when loading so that labware with concave...
  • Page 77 Chapter 7: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Not draining Clogged filter Clean sump filter. properly Drain line clogged or Disconnect drain line and clean or kinked remove kink. Crimp in supply hose Refer to installation instructions for Purified water does not fill proper purified water piping installation.
  • Page 78 Chapter 2: Prerequisites Chapter 7: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Washer leaks (cont.) Fill tube out of trap Reinstall fill tube. Loose connection at fill Check fill valve and correct. valve Improper detergent Use non-foaming detergent. Use only proper amount of detergent. Obstruction in drain Remove obstruction.
  • Page 79 Chapter 7: Troubleshooting P#o%&ct Se#+ice -./00.122.341/...

  • Page 80: Appendix A: Flaskscrubber And Steamscrubber Components

    The following components are available for your 5lassware Washer. The FlaskScrubber components are listed first, then the SteamScrubber components. FLASKSCRUBBER COMPONENTS Part # Part # 115V 230V Quantity Description 44447-00 44447-00 Upper Basket Rail PR.H.Q 44451-00 44451-00 Upper Basket Rail PL.H.Q 44352-00 44352-00 Overflow Dome...
  • Page 81 Appendix A: FlaskScrubber and SteamScrubber Components Figure A-1 P#o%&ct Se#+ice -./00.122.341/...
  • Page 82 Chapter 2: Prerequisites Appendix A: FlaskScrubber and SteamScrubber Components STEAMSCRUBBER COMPONENTS Part # Part # 115V 230V Quantity Description 44447-00 44447-00 Upper Basket Rail PR.H.Q 44451-00 44451-00 Upper Basket Rail PL.H.Q 44352-00 44352-00 Overflow Dome 44981-00 44981-00 Detergent Cup 45038-03 45038-04 Controller Assembly 45037-00...
  • Page 83 Appendix A: FlaskScrubber and SteamScrubber Components Figure A-2 P#o%&ct Se#+ice -./00.122.341/...
  • Page 84 Freestanding Washer English: Inch Figure B-1 Metric: cm Figure B-2 P#o%&ct Se#+ice -./00.122.341/...

  • Page 85: Appendix B: Glassware Washer Dimensions

    Appendix B: Glassware Washer Dimensions Mobile Washer English: Inch Figure B-3 Metric: cm Figure B-4 Interior - All SteamScrubber Models P#o%&ct Se#+ice -./00.122.341/...
  • Page 86 Chapter 2: Prerequisites Appendix B: Glassware Washer Dimensions Undercounter Washer English: Inch Figure B-5 Metric: cm Figure B-6 Interior - All SteamScrubber P#o%&ct Se#+ice -./00.122.341/...
  • Page 87 Appendix B: Glassware Washer Dimensions Interior - All SteamScrubbers Figure B-7 Interior - All FlaskScrubbers Figure B-8 P#o%&ct Se#+ice -./00.122.341/...
  • Page 88 Chapter 2: Prerequisites Appendix B: Glassware Washer Dimensions Interior – All FlaskScrubbers with Accessory Upper Spindle Rack Figure B-8A FlaskScrubber Basic Spray Pattern Figure B-9 P#o%&ct Se#+ice -./00.122.341/...
  • Page 89 Appendix B: Glassware Washer Dimensions FlaskScrubber Spray Pattern with Accessory Top Rack and Hub Adapter Figure B-10 FlaskScrubber Spray Pattern with Accessory Upper Spindle Rack Figure B-11 SteamScrubber Spray Pattern Figure B-12 P#o%&ct Se#+ice -./00.122.341/...
  • Page 90 Chapter 2: Prerequisites Appendix B: Glassware Washer Dimensions P#o%&ct Se#+ice -./00.122.341/...
  • Page 91 Appendix B: Glassware Washer Dimensions P#o%&ct Se#+ice -./00.122.341/...

  • Page 92: Appendix C: Glassware Washer Specifications

    This Appendix contains various specifications for the 5lassware Washer, including program times and water consumption for both the 115V and 230V models, as well as wiring diagrams for the 115V and 230V models. Glassware Washer Specifications • Minimum fill water temperature: 120[F P49[CQ •...

  • Page 93: Environmental Conditions

    Appendix C: Glassware Washer Specifications Environmental Conditions • Indoor use only. • Maximum altitude: 6562 feet P2000 metersQ. • Ambient temperature range: 41[ to 104[F P5[ to 40[CQ. • Maximum relative humidity: 80q for temperatures up to 88[F P31[CQ, decreasing linearly to 50q relative humidity at 104[F P40[CQ. •...
  • Page 94 Chapter 2: Prerequisites Appendix C: Glassware Washer Specifications Program Times and Water Consumption (115V Models) Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Wash 1 Steam Wash 2 Rinse 1 Rinse 2 Rinse 3 Rinse 4 Rinse 5 Rinse 6...
  • Page 95 Appendix C: Glassware Washer Specifications Program Times and Water Consumption (230V Models) Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Lo Heat Lo Heat Hi Heat Hi Heat Lo Heat Hi Heat Wash 1 Steam Wash 2 Rinse 1...
  • Page 96 Chapter 2: Prerequisites Appendix C: Glassware Washer Specifications Wiring Diagram (115V Models) P#o%&ct Se#+ice -./00.122.341/...
  • Page 97 Appendix C: Glassware Washer Specifications Wiring Diagram (230V Models P#o%&ct Se#+ice -./00.122.341/...

  • Page 98: Flaskscrubber Accessories

    Accessories PART H DESCRIPTION 45250-00 Upper Spindle Rack \ Stainless Steel. Contains one upper spindle rack with 24 spindles and 24 spindle clips, hub adapter, two upper rails with end caps. 44944-01 Upper Rack, Adjustable Height \ Stainless Steel. Contains one upper rack with two inserts, two hub adapters, two upper rails, and two end caps.

  • Page 99: Appendix D: Glassware Washer Accessories

    Appendix D: Glassware Washer Accessories PART H DESCRIPTION 44049-01 Multi-Pin Insert \ Stainless Steel. For use with beakers, Erlenmeyer flasks, and wide-mouth glassware. For placement in bottom rack. 44022-01 Utensil Basket \ Stainless Steel. For miscellaneous labware such as stoppers, spatulas, small beakers, etc.
  • Page 100 Chapter 2: Prerequisites Appendix D: Glassware Washer Accessories PART H DESCRIPTION 44246-00 Glassware Holder \ Small. 5rips wide-mouth glassware over spindles. 44248-00 Glassware Holder \ Large. 5rips wide-mouth glassware over spindles. 91002-00 Interconnect @it. Allows WaterPro RO Station to be attached to the glassware washer.
  • Page 101 Appendix D: Glassware Washer Accessories PART H DESCRIPTION 45800-00 Stand. For use with Freestanding and Mobile models. Raises washer approximately 17 inches. Front opens to provide storage underneath washer. P#o%&ct Se#+ice -./00.122.341/...

  • Page 102: Steamscrubber Accessories

    Chapter 2: Prerequisites Appendix D: Glassware Washer Accessories SteamScrubber Accessories PART H DESCRIPTION 44016-01 Culture Tube/Test Tube Insert \ Stainless Steel. Insert for 10 mm to 12 mm tubes. 44020-01 Culture Tube/Test Tube Insert \ Stainless Steel. Insert for 15 mm to 18 mm tubes.
  • Page 103 Appendix D: Glassware Washer Accessories PART H DESCRIPTION 44015-01 10-Pin Insert \ Stainless Steel. For use with beakers, Erlenmeyer flasks, and other wide- mouth glassware. 44018-01 32-Pin Insert \ Stainless Steel. For use with beakers, Erlenmeyer flasks, and other wide- mouth glassware.
  • Page 104 Chapter 2: Prerequisites Appendix D: Glassware Washer Accessories PART H DESCRIPTION 44048-01 BOD Rack/Beaker/ Erlenmeyer Flask Insert \ Stainless Steel. Rack secures glassware used in oxygen-demand determination, beakers, and Erlenmeyer flasks. 44022-01 Utensil Basket \ Stainless Steel. For miscellaneous labware such as stoppers, spatulas, small beakers, etc.
  • Page 105 Appendix D: Glassware Washer Accessories PART H DESCRIPTION 44012-02 Bottom Rack \ Stainless Steel. Included with washer. 91002-00 Interconnect @it. Allows WaterPro RO Station to be attached to the washer. 90750-00 WaterPro RO Station. Provides purified water for the final rinses. 115V, 60 Hz.

  • Page 106: Expendables

    Chapter 2: Prerequisites Appendix D: Glassware Washer Accessories PART H DESCRIPTION 45800-00 Stand. For use with Freestanding and Mobile models. Raises washer approximately 17 inches. Front opens to provide storage underneath washer. EXPENDABLES PART H DESCRIPTION 44220-00 10-lb. LabSolutions Powder Detergent 44221-00 27.5-lb.

  • Page 107: Declaration Of Conformity

    P#o%&ct Se#+ice -./00.122.341/...

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