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- Page 1 32/64/76-Slot, 5.2 Gbyte-Drive Optical Jukebox Upgrade and Conversion Instructions Edition 1 Part No. C1160-90018 Printed in USA 3/98...
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Page 2: Edition
Printing History New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition is printed. (Minor corrections and updates incorporated at reprint do not change this date.) Part number C1160-90018 Edition 1 March 1998... -
Page 3: Typographical Conventions
Typographical Conventions The following typographical conventions are used in these instructions: Emphasis: Denotes important information. : Keys on the library. Keycap Computer Output: Information displayed in the display window and screen menu items that you can select. WARNING Warnings call attention to a procedure or practice that could result in personal injury if not correctly performed. - Page 4 These Instructions These upgrade/conversion instructions include the following topics: Chapter 1 Checking the parts in your kit against the parts list. Checking that you have the correct tools. Checking that you have the most current firmware for the jukebox controller and the drives. Chapter 2 Procedures for adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32 additional cartridge...
- Page 5 First Steps...
- Page 6 First Steps Overview Overview This chapter provides the following: • Contents of each upgrade and conversion kit • A checklist of equipment, tools, and firmware needed...
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Page 7: Gbyte Drive
First Steps Upgrades, Conversions, and Kit Contents Upgrades, Conversions, and Kit Contents These instructions explain how to install upgrade/conversion kits for the following product configurations. • Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32 additional cartridge slots. •... -
Page 8: Table Of Contents
First Steps Upgrades, Conversions, and Kit Contents Table 1-1 Contents of the C1155J/K/L Upgrade Kits Part Part Comments Number 5.2 Gbyte drive C1113-60008 configuration module C1170-60003 drive enclosure C1170-60047 assembly drive power cable C1170-60054 drive interface cable C1170-60062 drive SCSI cable C1173-60059 T-20 screws 0515-2282... - Page 9 First Steps Upgrades, Conversions, and Kit Contents All jukeboxes of the 5.2-Gbyte generation are shipped with a full complement of 64 cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity, the conversion kits also provide the capability to add 32 cartridge slots to 32-slot jukeboxes.
- Page 10 First Steps Upgrades, Conversions, and Kit Contents Part Part Comments Number left panel - parchment C5175-00203 white right panel - parchment C5175-00205 white product label 5181-9902 placed over the current product label 160ex nameplate C1150-84303 C5131J kit only C1150-84304 C5131K and C5131L option #726 User Guide C1160-90015...
- Page 11 First Steps Upgrades, Conversions, and Kit Contents Part Part Comments Number RFI clamp 869623 two plates, two end clips EMI gasket C1160-80602 T-20 screws 0515-2282 extra assembly and panel mounting screws M3x6 T-10 screws 0515-2382 for mounting drives in the drive enclosure flat cable clamp 1400-0514...
- Page 12 First Steps Upgrades, Conversions, and Kit Contents Part Part Comments Number User Guide C1160-90015 C1132J kit only C1160-90016 C5132K and C5132L option #726 kits only C5132L #700 and #768 kits C1160-90017 only User Guide, localized C1160-90001 C5132J kit only CD ROM Upgrade and C1160-90018 These instructions.
- Page 13 First Steps Upgrades, Conversions, and Kit Contents Part Part Comments Number right panel - flint grey C5175-00204 C5132J & C5131L #700 & 726 kits only left panel - parch.white C5175-00203 C5133L #768 kit only right panel - parch C5175-00205 C5133L #768 kit only white product label 5181-9902...
- Page 14 First Steps Equipment, Tools, and Firmware Needed Equipment, Tools, and Firmware Needed PC Tool Equipment and Software Needed When upgrading or converting the library you will be connecting your PC tool to the jukebox for two reasons: downloading firmware to the jukebox controller and drives and verifying proper operation of the drives after installation.
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Page 15: Tools Required
First Steps Equipment, Tools, and Firmware Needed Tools Required • T-10 and T-20 Torx® drivers Firmware Needed Before beginning an upgrade or conversion, obtain the most current version of the jukebox controller and drive firmware for the model and option of the jukebox you are upgrading/converting. - Page 16 First Steps Equipment, Tools, and Firmware Needed 1-12...
- Page 17 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes...
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Page 18: Before You Begin
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Before You Begin Before You Begin Check the kit contents, tools and equipment needed for this upgrade in Chapter 1. IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox controller and the drives for the model and option jukebox you are upgrading. - Page 19 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Remove the Right and Left Access Panels Remove the Right and Left Access Panels WARNING Disconnect the power cord before taking the jukebox apart to prevent possible electrical shock. CAUTION Do not switch off power to the jukebox until you are sure the SCSI bus is inactive. Switching off the jukebox when the SCSI bus is active can cause data loss and/or indeterminate bus states.
- Page 20 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Remove the Right and Left Access Panels Figure 2-1 Right and Left Access Panels...
- Page 21 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Add Drives 1. Disconnect all cables from the currently installed drives to the interposer PCA. 2. Remove the two T-20 screws securing the empty drive location cover plate ( # 1 on Figure 2-2).
- Page 22 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives 3. Mount the two new drives into the two drive enclosures supplied in the kit. a. Remove the adhesive backing on the plastic cable clamp and mount the clamp at the position shown in #1 on Figure 2-4. b.
- Page 23 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-4 Inserting a Drive Into a Drive Enclosure and Connecting Drive Cables d. As you connect the drive interface cables into their connectors on the rear of the drive, slide the cables into the cable clamps. e.
- Page 24 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-5 Mounting the Drive Into the Enclosure g. Slide the enclosure into the chassis and secure the enclosure to the chassis with one T-20 screw. 4. Repeat Step 3 a to g for the second drive. 5.
- Page 25 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-6 Connecting Drive Cables to the Interposer PCA...
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Page 26: Configuration Module
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Mount the Configuration Module Mount the Configuration Module Insert the configuration module into the connector on the interposer PCA as shown in the figure below. Figure 2-7 Mounting the Configuration Module Go to Chapter 4, “Downloading Firmware.”... - Page 27 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes...
- Page 28 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Before You Begin Before You Begin Check the kit contents, tools and equipment needed for this conversion in Chapter 1 IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox controller and the drives for the model and option jukebox you are converting.
- Page 29 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Conversions Conversions 1. If jukebox is not on, turn it on. 2. Ensure that there are no disks in the drives. Execute EMPTY DRIVES from the control panel TEST * menu, if necessary. IMPORTANT Record the jukebox configuration settings so that the settings may be restored after the conversion.
- Page 30 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels Remove the Right, Left and Rear Panels WARNING Disconnect the power cord before taking the jukebox apart to prevent possible electrical shock. 1. Remove the right-side, left-side, and rear panels. •...
- Page 31 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels 2. Disconnect the control panel and power cable to prepare the right front panel for removal a. Remove the control panel cover plate (#1). b.
- Page 32 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels 3. Remove the screws that mount the right front panel (see Figure 3-3). Remove the two screws on the top and bottom rear of the panel and the bottom front of the panel (see screws labeled #2 on the left and right of Figure 3-3) 4.
- Page 33 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install a New Interposer PCA and Add the Configuration Module Install a New Interposer PCA and Add the Configuration Module 1. Remove all drive cables and jukebox cables from the interposer PCA (see Figure 3-4).
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Page 34: Drive Enclosure
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install a New Interposer PCA and Add the Configuration Module • #4 - GPIO cable • #5 - power input and fan sense cables • #6 - vertical-path-clear emitter cable IF INSTALLING A C5132J/K/L KIT OR C5133J/K/L KIT CONTINUE WITH STEP 5 AND INSTALL A CONFIGURATION MODULE. - Page 35 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Replace 2.3 Gb Drives With 5.2 Gb Drives 1. Remove all drive cables from the interposer PCA for all installed drives (see Figure 3-6).
- Page 36 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Figure 3-7 Removing the Drive Cables 4. Disconnect the drive cables from the rear of the drive (see Figure 3-7). • #2 - drive interface cable •...
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Page 37: T-20 Screws
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Figure 3-8 Removing the Drive From the Drive Enclosure 6. Mount a new drive into the drive enclosure. a. Place the new drive into the enclosure at the top position (see Figure 3-7). Secure with two T-10 screws on each side. - Page 38 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Figure 3-9 Connecting Drive Cables to the Interposer PCA 7. Connect the drive cables to the interposer PCA for each drive (see Figure 3-9). •...
- Page 39 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA Install the Replacement Interface PCA NOTE Note the interface cable configuration and the selection on the interface select switch so the same configuration can be restored after replacing the interface PCA. 1.
- Page 40 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 4. Remove the eight T-15 PCA screws and remove the PCA (see Figure 3-11). 5. Mount the replacement interface PCA. Figure 3-11 Removing the Interface PCA 3-14...
- Page 41 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 6. Connect the power and SCSI cables to the interface PCA (see #1, #2, and #4 on Figure 3-12). 7. Remount the interface module on the side of the chassis with four T-20 screws (see Figure 3-10).
- Page 42 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Add Cartridge Magazines (C5131J/K/L Kits Only) CAUTION When adding magazines into the chassis, do not move the customer’s disks from the their current locations. If the event that you must move a cartridge, record the cartridge location and orientation so the cartridge can be replaced to its original position later.
- Page 43 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Figure 3-13 Adding Cartridge Magazines 4. Go to “RFI Modifications (For Conversions)” on the next page. 3-17...
- Page 44 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) RFI Modifications (For Conversions) Mounting RFI Clamps on the SCSI and GPIO Cables 1. Mount the RFI clamp on the SCSI and GPO cables on the left side of the interposer PCA.
- Page 45 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 2. Attach double-sided tape pads to the ends of the two thin RFI clamps. Figure 3-15 Adding RFI Clamps to the SCSI and GPIO Cables Down the Front Side 3.
- Page 46 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) Adding an RFI Cabinet Strip NOTE You may apply the EMI gasket to the front panel either before or after you remount the front panel on the jukebox. 1.
- Page 47 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) CAUTION As you remount the right front panel in the next steps, be careful as you lower the control panel assembly through the hole in the top of the chassis. Make sure the display faces the mailslot end of the panel and that you do not catch the control panel PCA on the edge of the chassis as you lower the panel onto the chassis.
- Page 48 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 3-22...
- Page 49 Downloading Firmware...
- Page 50 Downloading Firmware Overview Overview This chapter provides the following: • Procedures for checking the revision level of the jukebox and drive firmware. • Procedures for connecting to the jukebox for downloading firmware.
- Page 51 Downloading Firmware Checking and Downloading Firmware Checking and Downloading Firmware NOTE If upgrading a jukebox: 1. Go to “Check the Firmware Revision Level” to see if the jukebox controller and/or drives need the current revision of firmware. 2. Go to “Downloading Firmware” if necessary. If converting a 2.6-GB-drive jukebox: 1.
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Page 52: Downloading Firmware
Downloading Firmware Checking and Downloading Firmware Downloading Firmware NOTE Ensure that the jukebox is not in LUN mode (logical unit numbering). Downloads must be done with LUN mode off. IMPORTANT If you are going to download firmware for the jukebox controller, the customer’s default configurations should be recorded so that the jukebox can be correctly restored. - Page 53 Verifying Jukebox Operation, Labeling, and Cleanup...
- Page 54 Verifying Jukebox Operation, Labeling, and Cleanup Verify Proper Jukebox Operation Verify Proper Jukebox Operation 1. Check for proper drive operation. Run a “random write and verify” for approximately two minutes to check the operation of the drive. 2. Check for proper jukebox operation by running the “Wellnes Test.” NOTE If a failure occurs, refer to Chapter 4, Troubleshooting”...
- Page 55 Verifying Jukebox Operation, Labeling, and Cleanup Restore Interface Selection and Cabling Restore Interface Selection and Cabling 1. Replace the SCSI cables on the interface PCA ports in the same configuration as they were before the upgrade/conversion. 2. Place the interface select switch to select whichever interface type it was before the upgrade/conversion (single-ended or differential).
- Page 56 Verifying Jukebox Operation, Labeling, and Cleanup Restore Non-Default Configurations Restore Non-Default Configurations Table 5-1 Default Configuration Settings Configuration Default Value RECOVERY DUAL PICKER STARWARS SCSI LOG SECURE SECURE MAIL POWER SECURE REP RECOVERED CONF 40 WRITE VERIFY LUN Mode SCSI Addresses robotics controller = 6 drive 1 = 5 drive 2 = 4...
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Page 57: Product Label
Verifying Jukebox Operation, Labeling, and Cleanup Updating the Product Nameplate and Product Upgrade Label Updating the Product Nameplate and Product Upgrade Label 1. Place the product upgrade label partially over the product label as shown in Figure 5-1. DO NOT COVER THE SERIAL NUMBER. Figure 5-1 Positoning the Upgrade Label Over the Product/Serial Number Label... - Page 58 Verifying Jukebox Operation, Labeling, and Cleanup Updating the Product Nameplate and Product Upgrade Label 2. Place the new product nameplate on the top of the jukebox as shown in Figure 5-2. Figure 5-2 Position of the Model Nameplate Replace the Jukebox Access Panels 1.