Carrier 19XRV Start-Up, Operation And Maintenance Instructions Manual page 87

Hermetic centrifugal liquid chillers with pic iii controls 50/60 hz hfc-134a
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Table 16 -- Alarm and Alert Messages (cent)
I. CHILLER PROTECTIVE LIMIT FAULTS(cent)
ICVC FAULT
PRIMARY
SECONDARY
PRIMARY CAUSE
ADDITIONAL
CAUSE/REMEDY
STATE
MESSAGE
MESSAGE
233
PROTECTIVE
LIMIT
HIGH MOTOR
233->Comp
Motor Winding
TEMPERATURE
Temp [VALUE] exceeded limit
of [LIMIT]*.
234
PROTECTIVE
LIMIT
HIGH BEARING
TEMPERATURE
235
236
PROTECTIVE
LIMIT
PROTECTIVE
LIMIT
HIGH CONDENSER
PRESSURE
COMPRESS
SURGE/LOW
SPEED
234_Comp
Thrust Brg Temp
[VALUE] exceeded limit of
[LIMIT]*.
235_Condenser
Pressure
[VALUE] exceeded limit of
[LIMIT]*.
236_Compressor
Surge:
Check condenser water temp
and flow.
237
PROTECTIVE
LIMIT
SPARE SAFETY DEVICE
237_Spare
Safety Device.
238
PROTECTIVE
LIMIT
EXCESSIVE COMPR
SURGE
239
TRANSDUCER
VOLTAGE FAULT
LOW DISCHARGE
SUPERHEAT
PROTECTIVE
LIMIT
PROTECTIVE
LIMIT
24O
241
PROTECTIVE
LIMIT
RECTIFIER
OVERCURRENT
242
LOSS OF
WITH CCM MODULE
COMMUNICATION
243
POTENTIAL
EVAP PRESS/1-EMP TOO
FREEZE-UP
LOW
244
POTENTIAL
FREEZE-UP
COND PRESS/TEMP
TOO
LOW
238->Compressor
Surge:
Check condenser water temp
and flow.
239-->Transducer Voltage Ref
[VALUE] exceeded limit of
[LIMIT]*.
240_Check
for Oil in Or
Overcharge
of Refrigerant.
241 ->Rectifier Overcurrent
Fault: Check VFD Status.
242-_Loss
of Communication
With CCM, Check Comm.
Connectors.
243->Evaporator
Refrig Temp
[VALUE] exceeded limit of
[LIMIT]*.
244->Condenser
Refrig Temp
[VALUE] exceeded limit of
[LIMIT]*.
Check motor sensors wiring and accuracy.
Check motor cooling line and spray nozzle for
proper operation, or restrictions.
Check for excessive starts within a short time
span.
Check oil heater for proper operation.
Check for low oil level, partially closed oil supply
valves, or clogged oil filter.
Check oil cooler refrigerant thermal expansion
valves.
Check for sensor wiring and accuracy.
This fault can result from extended operation at
low load with low water flow to the evaporator or
condenser.
Check for high condenser water temperatures,
low water flow, fouled tubes.
Check for division plate/gasket bypass.
Check for noncondensables.
Check transducer wiring and accuracy.
Check for high condenser water temperatures,
low water flow, fouled tubes.
Check for division plate/gasket bypass.
Check for noncondensables.
Check surge prevention parameters
in
OPTIONS screen. Increase VFD Increase Step
in SETUP2.
Check VFD Minimum Speed in SETUP2 screen.
Spare safety input has tripped or factory
installed jumper is not present on Terminal
Block 1 (TB1).
Check for high condenser water temperatures,
low water flow, fouled tubes.
Check for division plate/gasket bypass.
Check for noncondensables.
Check surge prevention parameters
in
OPTIONS screen.
Check cooling tower control settings and perfor-
mance to design/selection
temperatures
across
the entire operating range of the chiller.
Check cooler approach and water flow.
Check that CCM transducer voltage reference is
between 4.5 v and 5.5 v.
Check that pressure transducers
are not
shorted to ground. This fault is normally
declared the first time an ICVC is powered up if
it was downloaded with software when it was not
connected to a CCM.
Call Carrier Service.
Check for oil loss or excessive refrigerant. If oil
level is low, refrigerant charge may be too low
resulting in ineffective oil reclaim. Excessive
refrigerant charge may cause liquid carryover
into compressor.
Check calibration of evaporator pressure and
condenser pressure sensors.
Check calibration of compressor
discharge tem-
)erature sensor.
Check for high water temperatures
or changes
in water flow rates.
Check wiring and control power to CCM.
Check for proper refrigerant charge.
Check float valve operation.
Check for proper fluid flow and temperature.
Confirm that condenser water enters bottom row
of condenser tubes first.
Check Evaporator Refrigerant Temperature
sensor.
Check for division plate gasket bypass.
Check for fouled tubes.
Condenser water too cold or chiller shut down
with brine below 32 F in cooler so equalization
temperature in chiller approached 32 E
Check condenser pressure transducer.
Check refrigerant charge.
*[LIMIT] is shown on the ICVC as the temperature,
pressure, voltage, etc., set point predefined or selected by the operator as an override, alert, or
alarm condition. [VALUE] is the actual pressure, temperature, voltage, etc., at which the control tripped.
87

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