Appendix B Heatsink Clip Load Metrology; Overview; Test Preparation; Heatsink Preparation - Intel CELERON PROCESSOR E3000 - THERMAL AND MECHANICAL DESIGN Design Manual

Heatsink Clip Load Metrology
Appendix B Heatsink Clip Load
B.1

Overview

This appendix describes a procedure for measuring the load applied by the
heatsink/clip/fastener assembly on a processor package.
This procedure is recommended to verify the preload is within the design target range
for a design, and in different situations. For example:
• Heatsink preload for the LGA775 socket
• Quantify preload degradation under bake conditions.
Note: This document reflects the current metrology used by Intel. Intel is continuously
exploring new ways to improve metrology.
B.2

Test Preparation

B.2.1

Heatsink Preparation

Three load cells are assembled into the base of the heatsink under test, in the area
interfacing with the processor Integrated Heat Spreader (IHS), using load cells
equivalent to those listed in Section B.2.2.
To install the load cells, machine a pocket in the heatsink base, as shown in
Figure 7-8 and Figure 7-9. The load cells should be distributed evenly, as close as
possible to the pocket walls. Apply wax around the circumference of each load cell and
the surface of the pocket around each cell to maintain the load cells in place during
the heatsink installation on the processor and motherboard (Refer to
Figure 7-9).
The depth of the pocket depends on the height of the load cell used for the test. It is
necessary that the load cells protrude out of the heatsink base. However, this
protrusion should be kept minimal, as it will create additional load by artificially raising
the heatsink base. The measurement offset depends on the whole assembly stiffness
(that is, motherboard, clip, fastener, and so forth). For example, the reference design
clip and fasteners assembly stiffness is around 380 N/mm [2180 lb/in]. In that case, a
protrusion of 0.038 mm [0.0015"] will create an extra load of 15 N [3.3 lb].
Figure 7-10 shows an example using the reference design.
Note: When optimizing the heatsink pocket depth, the variation of the load cell height should
also be taken into account to make sure that all load cells protrude equally from the
heatsink base. It may be useful to screen the load cells prior to installation to
minimize variation.
Thermal and Mechanical Design Guidelines
Metrology
75