Section 2 Torch: Introduction; 01 Scope Of Manual; 02 General Description; 03 Specifications - ESAB CUTMASTER 50+ Operating Manual

Plasma cutting system
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SECTION 2 TORCH: INTRODUCTION

2T.01
Scope of Manual
This manual contains descriptions, operating
instructions and maintenance procedures for
the 1Torch Models SL60/Manual and SL100/
Mechanized Plasma Cutting Torches. Service of
this equipment is restricted to properly trained
personnel; unqualified personnel are strictly cau-
tioned against attempting repairs or adjustments
not covered in this manual, at the risk of voiding
the Warranty.
Read this manual thoroughly. A complete under-
standing of the characteristics and capabilities
of this equipment will assure the dependable
operation for which it was designed.
2T.02
General Description
Plasma torches are similar in design to the auto-
motive spark plug. They consist of negative and
positive sections separated by a center insulator.
Inside the torch, the pilot arc starts in the gap
between the negatively charged electrode and
the positively charged tip. Once the pilot arc has
ionized the plasma gas, the superheated column
of gas flows through the small orifice in the torch
tip, which is focused on the metal to be cut.
A single torch lead provides gas from a single
source to be used as both the plasma and sec-
ondary gas. The air flow is divided inside the torch
head. Single - gas operation provides a smaller
sized torch and inexpensive operation.
NOTE!
Refer to Section "2T.05 Introduction to Plasma"
on page 2T-2, for a more detailed description of
plasma torch operation.
Refer to the Appendix Pages for additional specifi-
cations as related to the Power Supply used.
0700 402 229
CUTMASTER 50+, CUTMASTER 70+
2T.03
Specifications
A.
Torch Configurations
1.
Hand/Manual Torch, Models
The hand torch head is at 75° to the torch
handle. The hand torches include a torch
handle and torch trigger assembly.
3.75"
(95 mm)
2.
Machine Torch, Model
The standard machine torch has a po-
sitioning tube with rack & pinch block
assembly.
1.375" / 35 mm
1.75" /
0.625" /
44.5 mm
16 mm
B.
Torch Leads Lengths
Hand Torches are available as follows:
20 ft / 6.1 m, with ATC connectors
50 ft / 15.2 m, with ATC connectors
Machine / Automation Torches are avail-
able as follows:
5 foot / 1.5 m, with ATC connectors
10 foot / 3.05 m, with ATC connectors
25 foot / 7.6 m, with ATC connectors
50 foot / 15.2 m, with ATC connectors
Note: The maximum length of the torchs above is
50 foot / 15.2 m
C.
Torch Parts
Start cartridge, Electrode, Tip, Shield Cup
INTRODUCTION
10.125" (257 mm)
Art # A-03322_AB
1.17" (29 mm)
15.875" / 403 mm
9.285" / 236 mm
1.175" / 30 mm
4.95" / 126 mm
Art # A-02998
25

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