ESAB ESABMig C420 Instruction Manual
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ESAB ESABMig C420 Instruction Manual

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ESABMig C420
Instruction manual
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
0349 301 070
030801
Valid for serial no. 237

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  • Page 1 ESABMig C420 Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè 0349 301 070 030801 Valid for serial no. 237...
  • Page 2 Ðóññêèé ..........ENGLISH .

  • Page 3: Table Of Contents

    Ðóññêèé 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ ........2 ÂÂÅÄÅÍÈÅ...

  • Page 4: Òåõíèêà Áåçîïàñíîñòè

    ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ Ïîëíàÿ îòâåòñòâåííîñòü çà áåçîïàñíîñòü îáñëóæèâàþùåãî ïåðñîíàëà è ëèö íàõîäÿùèõñÿ âáëèçè ðàáîòû óñòðîéñòâà ëåæèò ïî ñòîðîíå ïîòðåáèòåëÿ ñâàðî÷íîãî îáîðóäîâàíèÿ. Ïðàâèëà òåõíèêè áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

  • Page 5: Ââåäåíèå

    ïðîâîëîêàìè, íåðæàâåþùèõ ñòàëåé èëè àëþìèíèÿ, à òàêæå ñòåðæíåâûìè ïðîâîëîêàìè â çàùèòå ãàçîâ èëè áåç.  ñîñòàâ óñòðîéñòâà ESABMig C420w/C420sw âõîäèò ñèñòåìà æèäêîñòíîãî îõëàæäåíèÿ ñâàðî÷íîé ãîðåëêè. Óñòðîéñòâà ESABMig C420/C420s íå èìåþò ñèñòåìû îõëàæäåíèÿ æèäêîñòüþ è ìîãóò ðàáîòàòü òîëüêî ñ ñîîòâåòñòâåííûìè ãîðåëêàìè ñ ãàçîâûì îõëàæäåíèåì.
  • Page 6 217êã Ðàáî÷àÿ òåìïåðàòóðà –10 äî +40 –10 äî +40 Ñòåïåíü çàùèòû IP 23 IP 23 Êëàññ ïðèìåíåíèÿ ESABMig C420/C420w Íàïðÿæåíèå ñåòè ïèòàíèÿ 230/400–415/500 3~50 Ãö 230/440–460 3~60Ãö Äîïóñòèìàÿ íàãðóçêà 315 A/30 ïðè Ï 100% 400 A/34 ïðè Ï 60% 420 A/35Â...

  • Page 7: Óñòàíîâêà

    Ðàáî÷èé öèêë Ðàáî÷èé öèêë - 10 ìèíóò. Ðåæèì ðàáîòû Ï 30% îáîçíà÷àåò, ÷òî ïîñëå 3 ìèí. ðàáîòû íåîáõîäèìûé 7 ìèí. ïåðåðûâ. Ðåæèì ðàáîòû Ï 100% îáîçíà÷àåò, ÷òî óñòðîéñòâî ìîæåò ðàáîòàòü íåïðåðûâíî, áåç ïåðåðûâîâ. Ñòåïåíü çàùèòû IP îïðåäåëÿåò ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ îáúåêòîâ è âîäû. IP 23 îáîçíà÷àåò, ÷òî...

  • Page 8: Ýëåêòðè÷Åñêàÿ Óñòàíîâêà

    Ýëåêòðè÷åñêàÿ óñòàíîâêà – 8 – C420r...

  • Page 9: Ñåòü Ýëåêòðîïèòàíèÿ

    Ñåòü ýëåêòðîïèòàíèÿ Óáåäèòåñü â òîì, ÷òî óñòðîéñòâî ïîäêëþ÷åíî ê ñîîòâåòñòâåííîé ñåòè ýëåêòðîïèòàíèÿ è çàùèùåíî ïðåäîõðàíèòåëåì òðåáóåìîãî íîìèíàëà. Óñòðîéñòâî ñëåäóåò ïîäêëþ÷èòü ñîãëàñíî ñóùåñòâóþùèì ïðàâèëîì è ñòàíäàðòîì. Ïàñïîðòíûé ùèòîê ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ ESABMig C420w/C420sw 3∼ 50 Ãö 3∼ 50/60 Ãö 3∼ 50 Ãö 3∼...

  • Page 10: Ñîåäèíåíèÿ È Óñòðîéñòâà Óïðàâëåíèÿ

    æèäêîñòè ñâàðî÷íîé ãîðåëêè ïðèíàäëåæíîñòü, ñì. ñòð. 44 Ðàçúåì äëÿ ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ (-) âûñîêàÿ èíäóêòèâíîñòü * Èíäèêàöèÿ îòñóòñòâèÿ îõëàæäàþùåé æèäêîñòè, òîëüêî â ñëó÷àÿõ êîãäà èñïîëüçóåòñÿ äàò÷èê ðàñõîäà âîäû, ñì. ïêò 6.2.4 ** ELP=ESAB Logic Pump, ñì. ïêò 6.2.3. – 10 – C420r...
  • Page 11 (-) ìàëàÿ èíäóêòèâíîñòü ïðèíàäëåæíîñòü, ñì. ñòð. 44 Âîðîòîê äëÿ ðåãóëèðîâêè ñêîðîñòè ïîäà÷è ïðîâîëîêè * Èíäèêàöèÿ îòñóòñòâèÿ îõëàæäàþùåé æèäêîñòè, òîëêî â ñëó÷àÿõ êîãäà èñïîëüçóåòñÿ äàò÷èê ðàñõîäà âîäû, ñì. ïêò 6.2.4 ** ELP=ESAB Logic Pump, ñì. ïêò 6.2.3. – 11 – C420r...

  • Page 12: Îïèñàíèå Ôóíêöèé

    íåïðåðûâíîå ñâå÷åíèå îðàíæåâîé ëàìïî÷êè íà ëèöåâîé ïàíåëè óñòðîéñòâà. Óñòðîéñòâî âêëþ÷àåòñÿ àâòîìàòè÷åñêè ïîñëå ïàäåíèÿ òåìïåðàòóðû. 5.2.3 Ñîåäèíåíèå äëÿ ïîäà÷è âîäû ESABMig C420w/C420sw èìååò äàò÷èê ELP, ESAB Logic Pump, êîòîðûé ñðàáàòûâàåò, êîãäà ïðèñîåäèíåíûå âîäÿíûå øëàíãè ñâàðî÷íîé ãîðåëêè. Ðåêîìåíäóåòñÿ âûêëþ÷èòü óñòðîéñòâî ïåðåêëþ÷àòåëåì [1] ïåðåä ïîäêëþ÷åíèåì èëè îòêëþ÷åíèåì âîäÿíûõ øëàíãîâ.

  • Page 13: Esabmig C420W/C420

    îõëàæäàþùåé æèäêîñòè îòñóòñòâóåò, ïîñëå 1 ìèíóòû âûêëþ÷àåòñÿ íàñîñ è íàõîäèòñÿ â ýòîì ñîñòàÿíèè äî ïîâòîðíîãî íà÷àëà ïðîöåññà ñâàðêè. Äàò÷èê ðàñõîäà âîäû - ñìîòðè äîïîëíèòåëüíûå ïðèíàäëåæíîñòè ñòð. 44 5.2.5 Ðåæèì îæèäàíèÿ Óñòðîéñòâî èìååò ôóíêöèþ ñîñòîÿíèÿ îæèäàíèÿ. Âåíòèëÿòîð âûêëþ÷àåòñÿ àâòîìàòè÷åñêè ïîñëå 5 ìèí. ðàáîòû ñ óìåíøåíîé ñêîðîñòüþ èëè ïîñëå 5 ìèíóò...
  • Page 14 5.4.1 Ðåæèì ñòàíäàðòíîãî óïðàâëåíèÿ  ñëó÷àå âûáîðà ñòàíäàðòíîãî óïðàâëåíèÿ, ëàìïî÷êè [17], [18] âûêëþ÷åíû è òîëüêî íà íèæíåé ÷àñòè öèôðîâîãî äèñïëåÿ [14] âèäíî çàäàíóþ ñêîðîñòü ïîäà÷è ïðîâîëîêè (ïåðåêëþ÷àòåëü [16] äîëæåí íàõîäèòüñÿ â ïîëîæåíèè m/min"). Îïåðàòîð âûáèðàåò òðåáóåìîå íàïðÿæåíèå [2], [3] è ìîæåò óñòàíîâèòü ñêîðîñòü...

  • Page 15: Òåõíè×Åñêîå Îáñëóæèâàíèå

    Äëÿ âûáîðà ýòèõ ïðîâîëîê ñëåäóåò ïåðåêëþ÷àòåëü ñèíåðãèè [19] óñòàíîâèòü â ïîëîæåíèe FCW -Ar2 CO2 , à âîðîòêîì [20] âûáðàòü äèàìåòð ïðîâîëîêè 1,6ìì äëÿ ïðîâîëîêè ESAB Tubrod 1514 èëè 1,2 ìì äëÿ ïðîâîëêè OK Tubrod 1413. ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ...

  • Page 16: Ïîïîëíåíèå Îõëàæäàþùåé Æèäêîñòè

    Òîðìîçíàÿ âòóëêà. Òîðìîçíàÿ âòóëêà ðåãóëèðóåòñÿ ïåðåä ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè ïîâòîðíîé ðåãóëèðîâêè ïîñòóïàéòå ñëåäóþùèì îáðàçîì: îòðåãóëèðóéòå òàðìîçíóþ âòóëêó òàê, ÷òîáû ïðîâîëîêà íåçíà÷èòåëüíî ïðîâèñàëà ïîñëå îñòàíîâêè ïîäà÷è. Ïîïîëíåíèå îõëàæäàþùåé æèäêîñòè Ðåêîìåíäóåòñÿ èñïîëüçîâàòü ñìåñü èç 50% âîäû è 50% ýòèëåíãëèêîëÿ. – 16 – C420r...

  • Page 17: Âûßâëåíèå Íåèñïðàâíîñòåé

    òðåáóåìîãî òèïà. Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè. Ïðîâåðüòå ïðàâèëüíîñòü ïîäîáîðà ïîäàþùèõ ðîëèêîâ à òàêæå ïðàâèëüíîñòü óñòàíîâêè çàæèìà ðîëèêîâ. ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ Çàïàñíûå ÷àñòè ìîæíî çàêàçûâàòü ó áëèæàéøåãî òîðãîâîãî ïðåäñòàâèòåëÿ ESAB, ñìîòðè ïîñëåäíÿÿ ñòðàíèöà ýòîé èíñòðóêöèè. - - 17 - - C420r...
  • Page 18 ENGLISH 1 DIRECTIVE ............2 SAFETY .

  • Page 19: Directive

    ESAB Welding Equipment AB, S–695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source ESABMig C420 from serial number 237 complies with standard IEC/EN 60974–1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
  • Page 20 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK – Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

  • Page 21: Introduction

    MIG/MAG welding with solid wires of steel, stainless steel or aluminium, and cored wires with or without shielding gas. The ESABMig C420w/420sw are equipped with cooling liquid system for welding torch. The ESABMig C420/420s are not equipped with cooling system and can operate only with appropriate gas cooled torches.
  • Page 22 Operating temperature –10 to +40 –10 to +40 Enclosure class IP 23 IP 23 Application classification ESABMig C420/C420w Voltage 230/400–415/500V 3~50Hz 230/440–460 3~60Hz Permissible load at100 % duty cycle 315 A/30V at 60 % duty cycle 400 A/34V at 50 % duty cycle...

  • Page 23: Installation

    INSTALLATION The installation must be executed by a professional. WARNING! This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions. Lifting instructions The power supply should be lifted by means of its lifting eye.

  • Page 24: Electrical Installation

    Electrical installation – 24 – C420e...

  • Page 25: Mains Power Supply

    Mains power supply Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data ESABMig C420w/C420sw 3∼...

  • Page 26: Connection And Control Devices

    Water flow guard (option,see page 44) ing gun (Red) Connection for return cable (–), high induc- tance * Indicating loss of coolant, only when water flow guard is used, see point 6.2.4 ** ELP = ESAB Logic Pump, see point 6.2.3. – 26 – C420e...
  • Page 27 Water flow guard (option,see page 44) tance Knob for wire speed setting / correction * Indicating loss of coolant, only when water flow guard is used, see point 6.2.4 ** ELP = ESAB Logic Pump, see point 6.2.3. – 27 – C420e...

  • Page 28: Function Explanations

    It resets automatically when the temperature falls down. 6.2.3 Water connection The ESABMig C420w/C420sw have a sensor ELP, ESAB Logic Pump, which senses whether the water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump is active.

  • Page 29: Esabmig C420W/C420

    6.2.5 Idle mode The machine has an idle mode. The fan is switched off 5 min after the end of the last welding, or after 5 min of work with decreased speed without welding. The pump is switched off 3 min after the last welding. When both fan and pump are switched off the power supply lamp [4] on the front panel is blinking.
  • Page 30 OK Tubrod 1413 – φ 1,2mm To select those wires set synergy switch [19] to position FCW – Ar2CO and set knob [20] to 1,6mm for ESAB Tubrod 1514 or to 1,2mm for OK Tubrod 1413. – 30 – C420e...

  • Page 31: Maintenance

    MAINTENANCE Regular maintenance is important for safe, reliable operation. Maintenance must be executed by a professional. Only those persons who have appropriate electrical knowledge (authorised personnel) may remove the safety plates. Note! All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults.

  • Page 32: Fault Tracing

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. – 32 –...
  • Page 33 – 33 –...

  • Page 34: Ñõåìà

    Diagram Ñõåìà ESABMig C420/C420w, 400-415V – 34 – C420di...
  • Page 35 ESABMig C420/C420w, 400-415V NOTE: In order to reverse output polarity on XTP see paragraph 5.3. – 35 – C420di...
  • Page 36 ESABMig C420/C420w, 230-500V – 36 – C420di...
  • Page 37 ESABMig C420/C420w, 230-500V NOTE: In order to reverse output polarity on XTP see paragraph 5.3. – 37 – C420di...
  • Page 38 ESABMig C420s/C420sw, 400-415V – 38 – C420di...
  • Page 39 ESABMig C420s/C420sw, 400-415V NOTE: In order to reverse output polarity on XTP see paragraph 5.3. – 39 – C420di...
  • Page 40 ESABMig C420/C420w/C420s/C420sw Valid for serial no. 237–XXX–XXXX Ordering numbers 0349 302 655 ESABMig C420 400–415V 3~50Hz 0349 303 079 ESABMig C420w 400–415V 3~50Hz; with water cooler 0349 303 196 ESABMig C420 230/400–415/500V 3~50Hz; 230/440–460V 3~60Hz 0349 303 080 ESABMig C420w 230/400–415/500V 3~50Hz;...
  • Page 41 – 41 –...

  • Page 42: Wear Components

    ESABMig C420/C420w/C420s/C420sw Wear components Item Denomination Ordering no. Notes 0459 052 001 Ø 0.6 & 0.8 mm; Fe, Ss & cored wire; V–groove 0459 052 002 Ø 0.8 & 1.0 mm; Fe, Ss & cored wire; V–groove 0459 052 003 Ø...
  • Page 43 ESABMig C420/C420w/C420s/C420sw – 43 – Edition 030801 C420we...

  • Page 44: Äîïîëíèòåëüíûå Ïðèíàäëåæíîñòè

    ESABMig C420/C420w/C420s/C420sw Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè Digital meter ......0349 302 451 Digital meter PCB ..... . .
  • Page 46 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna–Liesing Sofia Shanghai Fax: +47 33 11 52 03 Tel: +43 1 888 25 11...

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