Emerson Rosemount Ultrasonic 3810 Series Instructions Manual
  1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Industrial Equipment
  5. Rosemount Ultrasonic 3810 Series
  6. Instructions manual
Emerson Rosemount Ultrasonic 3810 Series Instructions Manual

Emerson Rosemount Ultrasonic 3810 Series Instructions Manual

Hide thumbs Also See for Rosemount Ultrasonic 3810 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Upgrade kit instructions
00825-0200-3810, Rev AC
February 2024
Rosemount
™
Ultrasonic 3810 Series
Electronics

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Rosemount Ultrasonic 3810 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Emerson Rosemount Ultrasonic 3810 Series

Summary of Contents for Emerson Rosemount Ultrasonic 3810 Series

  • Page 1 Upgrade kit instructions 00825-0200-3810, Rev AC February 2024 Rosemount ™ Ultrasonic 3810 Series Electronics...
  • Page 2 Signal words and symbols Pay special attention to the following signal words, safety alert symbols, and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 3: Table Of Contents

    C.1 3810 Wiring and I/O .........................57 C.2 Ethernet cable to PC communication..................59 C.3 Input and output connections....................60 C.4 Serial communications......................64 C.5 Analog input settings........................66 C.6 Analog output settings......................66 C.7 Digital Input..........................66 C.8 External power source connection and fuse................. 66 Appendix D  3810 Series engineering drawings..................69 Emerson.com...
  • Page 4 Contents Upgrade kit instructions February 2024 00825-0200-3810 3810 Series Electronics...

  • Page 5: Chapter 1 Plan

    This section shows all of the parts and tools required to perform the upgrade. Ensure that all of these items are available before taking the 3800 Series meter out of service. 1.2.1  Required parts Ensure that you have received the to upgrade your meter. Emerson.com...

  • Page 6: Before Removing The 3800 Series Electronics

    3810 Series electronics. Always use the latest version of MeterLink ™ . Upgrades to the latest version are available at: www.emerson.com. 1.3  Before removing the 3800 Series Electronics 1.3.1 ...
  • Page 7 Figure 1-2: Accessing Modbus ID for Ports A and B 4. Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary table of communications/ output settings: Port A and B: Modbus ID = _____(enter Comms Address). Emerson.com...
  • Page 8 Plan Upgrade kit instructions February 2024 00825-0200-3810 5. Exit MeterLink and disconnect your PC from the meter electronics. The remaining information required before doing the , is based on the wiring terminations and the settings of various switches on the boards that comprise the electronics. 6.
  • Page 9 Field Connection Board wire terminations and/or switch settings of the CPU board and Option Board, if installed. This information will be used to configure the new 3810 Series electronics later in this procedure. Emerson.com...
  • Page 10 Plan Upgrade kit instructions February 2024 00825-0200-3810 Figure 1-5: 3800 Series CPU Board Showing Switch Settings 3810 Series Electronics...
  • Page 11 Upgrade kit instructions Plan 00825-0200-3810 February 2024 Figure 1-6: 3800 Series CPU Board with I.S. Barrier Board Piggy-Backed on CPU Board Emerson.com...

  • Page 12: Removing 3800 Series Electronics

    Plan Upgrade kit instructions February 2024 00825-0200-3810 1.4  Removing 3800 Series Electronics 1.4.1  Procedure to remove the 3800 Series Electronics Procedure 1. Having obtained all the information related to the set-up of the 3800 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter.
  • Page 13 Figure 1-9: Remove the Acquisition Cable 6. Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module. a) Remove the screws from the ends of the two connectors. Emerson.com...
  • Page 14 Plan Upgrade kit instructions February 2024 00825-0200-3810 b) Disconnect the connectors and remove each of the transducer wires from the connector. 7. Loosen the cable glands on the base enclosure and pull all of the transducer cables out of the base enclosure. 8.

  • Page 15: Chapter 2 Install

    (i.e., A1, A2, B1, B2, C1, C2, D1, D2). a) Orient the base so that the A1 transducer port is closest to the A1 transducer location on the meter body. The meter body has the transducer location Emerson.com...
  • Page 16 Install Upgrade kit instructions February 2024 00825-0200-3810 labels embossed in the body next to each transducer boss. The ports on the base enclosure must be oriented outward (towards the sides of the meter body, perpendicular to meter axis). Figure 2-2: Base Enclosure Orientation 6.
  • Page 17 00825-0200-3810 February 2024 Figure 2-4: Apply RTV Sealant Around Bolts 8. Insert the Acquisition board in the base enclosure and secure it with the two screws as shown for now. Figure 2-5: Acquisition Module Attachment Screws A. Acquisition Module screw Emerson.com...
  • Page 18 Install Upgrade kit instructions February 2024 00825-0200-3810 Figure 2-6: Acquisition Module Wiring A. Acquisition Module A1 transducer wiring B. Base enclosure A1 transducer port 9. Route the transducer cables through the cable glands with the correct label number (i.e. A1) which matches the label on the transducer cable. Figure 2-7: Base Enclosure Cable Glands Installation 10.
  • Page 19 Leave the connector plugged into the Acquisition board while terminating the individual wires. b) Tighten the connector screws on the either end of the connector after terminating all the wires on the applicable connector. c) Repeat this procedure for the transducer cables on the other side of the meter. Emerson.com...
  • Page 20 Install Upgrade kit instructions February 2024 00825-0200-3810 Figure 2-10: Install Cable and Secure Wires A. Acquisition Module transducer wiring 17. Use the cable ties to dress the transducer cables. They should be dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and B2. Install one cable tie at three inches from the base enclosure and another about the point where the cables start to bend and separate out to their respective port.
  • Page 21 18. Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws. 19. Install the cable clamp on the Acquisition cable with the screw, lock washer, flat washer to secure the cable to the final mounting hole of the Acquisition module. Emerson.com...
  • Page 22 Install Upgrade kit instructions February 2024 00825-0200-3810 Figure 2-12: Installing the Acquisition Cable and Module A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw 20. Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure. 21.
  • Page 23 Figure 2-13: Bolt the Upper Enclosure to Base Enclosure A. Upper enclosure B. Enclosure bolts C. Base enclosure 24. Remove the end cap next to the conduit entries from the upper enclosure. Figure 2-14 shows the layout of the 3810 electronics. Emerson.com...
  • Page 24 Install Upgrade kit instructions February 2024 00825-0200-3810 Figure 2-14: 3810 Series Electronics Layout A. End cap B. CPU module C. Optional I/O module D. 3810 Series Transmitter electronics enclosure E. I. S. Barrier module F. Power supply G. Backplane H. Optional local display module I.
  • Page 25 As a result, for MeterLink to communicate via a serial connection, that port on the 3810 electronics must be set for RS-232-Full Duplex, or RS-485-Full Duplex (requires 4 conductor cables). 25. Check the CPU module switches on the to ensure they are set properly. Emerson.com...
  • Page 26 Install Upgrade kit instructions February 2024 00825-0200-3810 Figure 2-15: CPU Switch Settings A. WRITE PROT. switch B. DHCP switch C. Port A (override) The DHCP switch enables or disables the DHCP server for Ethernet communication. The WRITE PROT. switch enables or disables “write protection” of the meter configuration.
  • Page 27 All of the terminations in the 3810 Series electronics are removable terminal blocks. Removing the terminal blocks from the modules before terminating wires to them makes wiring easier. 3810 Communication and Output settings of this document also includes wiring tables and illustrations for each of the connectors Emerson.com...
  • Page 28 Install Upgrade kit instructions February 2024 00825-0200-3810 in the electronics. Refer to the System Wiring Drawing in 3810 Series engineering drawings. 27. Install a ground wire to the ground lug on the side of the upper enclosure. Figure 2-17: Transmitter Electronics Enclosure Ground Wire A.

  • Page 29: Chapter 3 Operate

    Refer to the 3810 Series Liquid Ultrasonic Flow Meter Installation Manual for more detailed instructions. It is recommended to use the latest version of MeterLink which can be found at www.emerson.com/meterlink. For Rosemount Ultrasonic 3810 Series electronics with v1.60 and later firmware, MeterLink v1.90 or later is required.
  • Page 30 Operate Upgrade kit instructions February 2024 00825-0200-3810 d) Set the Ethernet IP address to 192.168.135.100. e) Close the Meter Directory window. 7. Use the menu path and click the Ethernet connection for the Meter|Connect meter record established in the previous step. MeterLink will now connect to the ™...
  • Page 31 Figure 3-1: CPU RS-232 serial connection A. Serial connection Table 3-1: CPU RS-232 wire colors Wire colors White C O M Black 3. Start MeterLink on the PC and create a new Meter Directory record with the ™ following parameters: Emerson.com...
  • Page 32 Operate Upgrade kit instructions February 2024 00825-0200-3810 a) Enter a name. b) Select Meter Type as Gas or Liquid as appropriate. c) Check the Direct box and uncheck the Modem and Ethernet boxes. d) Set the Direct connection properties for Baud Rate of 19200 and Comms Address (Modbus ID) of 32.
  • Page 33 1. Use the menu path to access the Meter|Communications Settings Communications dialog. This dialog displays the communications parameters for the 3810 Series electronics and is used to adjust the Baud Rate and Comms Address (i.e. Modbus ID) for the serial ports. Emerson.com...
  • Page 34 Operate Upgrade kit instructions February 2024 00825-0200-3810 Figure 3-2: Communications Settings dialog 2. Use the Driver selection pull-down menu if communication settings require RS-485. 3810 Series Electronics...
  • Page 35 3.1.3  Write the converted configuration file to the meter Procedure 1. With communication to the meter established, use the Tools|Edit/Compare Configuration menu path to access the dialog. Edit/Compare Configuration 2. Click Open and the dialog displays. Open Configuration File Emerson.com...
  • Page 36 Operate Upgrade kit instructions February 2024 00825-0200-3810 Figure 3-4: Edit/Compare Configuration Dialog a) Select the final 3800 Series configuration file created in Step 2 Procedure before removing the 3800 Series Electronics of this document (i.e., “Meter Name, 3800 Series Final Config, 3-4-2005 10-15-02 AM.cfg”). b) Click Open.
  • Page 37 Field Setup Wizard|Current Outputs prompts you to set this parameter. Figure 3-7: HART Parameter Settings For Liquid ultrasonic meters, the HART Secondary Variable option is: • Uncorrected flow rate All data points shown in yellow have been modified from the 3800 configuration. Emerson.com...
  • Page 38 Operate Upgrade kit instructions February 2024 00825-0200-3810 Figure 3-8: Converted Configuration with Highlighted Changes d) Click Write Checked to write the converted configuration to the meter (see Figure 3-8). If an error occurs, MeterLink will display a message indicating ™ the nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.
  • Page 39 In the Meter name field insert a name for the meter (this name displays on MeterLink main window and the Maintenance logs and Reports files). ™ c) Ensure the 3810 Series Electronics digital outputs are configured appropriately. Emerson.com...
  • Page 40 Operate Upgrade kit instructions February 2024 00825-0200-3810 Figure 3-10: Field Setup Wizard Startup Dialog 2. Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page. 3810 Series Electronics...
  • Page 41 Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A while reporting reverse flow) • Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A while reporting reverse flow) Emerson.com...
  • Page 42 Operate Upgrade kit instructions February 2024 00825-0200-3810 Phase A and Phase B output (based on flow direction): • Reverse flow - output only reports flow in the reverse direction. For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A. •...

  • Page 43: Appendix A Mark Iii Wiring I/O And Switch Settings

    Mark III Wiring I/O and switch settings 00825-0200-3810 February 2024 A  Mark III Wiring I/O and switch settings Use the wiring I/O and switch settings in this appendix to configure the 3810 Series electronics parameters. Figure A-1: Mark III Field Connection Board Switches and Connectors Emerson.com...
  • Page 44 Mark III Wiring I/O and switch settings Upgrade kit instructions February 2024 00825-0200-3810 Figure A-2: Mark III CPU Boards Switches Note The switch positions shown in the sketches of the switch banks are the factory default positions. 3810 Series Electronics...

  • Page 45: 3800 Series Rs-232 Full Duplex

    Mark III Wiring I/O and switch settings 00825-0200-3810 February 2024 A.1  3800 Series RS-232 Full Duplex Figure A-3: Port A Settings Figure A-4: Port B Settings A.2  3800 Series RS-485 Half Duplex Figure A-5: Port A Settings (Factory Default Switch Settings for Port A) Emerson.com...

  • Page 46: 3800 Series Discrete Output Switch Settings

    Mark III Wiring I/O and switch settings Upgrade kit instructions February 2024 00825-0200-3810 Figure A-6: Port B Settings A.3  3800 Series Discrete output switch settings Figure A-7: Group 1 Frequency and Digital Outputs Figure A-8: Group 2 Frequency and Digital Outputs 3810 Series Electronics...

  • Page 47: 3800 Series Rs-232 Full Duplex

    Upgrade kit instructions Mark III Wiring I/O and switch settings 00825-0200-3810 February 2024 Figure A-9: Series 100 Option Board (If Installed) A.4  3800 Series RS-232 Full Duplex Figure A-10: Port C Settings Emerson.com...

  • Page 48: 3800 Series Rs-485 Half Duplex

    Mark III Wiring I/O and switch settings Upgrade kit instructions February 2024 00825-0200-3810 A.5  3800 Series RS-485 Half Duplex Figure A-11: Port C Settings A.6  3800 Series Series 100 option board (if installed) Figure A-12: Analog Output 1 Figure A-13: Analog Input 1 (Temperature) 3810 Series Electronics...

  • Page 49: 3800 Series Rs-232 Full Duplex

    Upgrade kit instructions Mark III Wiring I/O and switch settings 00825-0200-3810 February 2024 Figure A-14: Analog Input 2 (Pressure) Figure A-15: Series 100 Plus HART Option Board (If Installed) A.7  3800 Series RS-232 Full Duplex Figure A-16: Port C Settings Emerson.com...

  • Page 50: 3800 Series Rs-485 Half Duplex

    Mark III Wiring I/O and switch settings Upgrade kit instructions February 2024 00825-0200-3810 A.8  3800 Series RS-485 Half Duplex Figure A-17: Port C Settings A.9  3800 Series Series 100 plus HART option board (if installed) Figure A-18: Analog Output 1 Figure A-19: Analog Output 2 (HART capable) 3810 Series Electronics...
  • Page 51 Upgrade kit instructions Mark III Wiring I/O and switch settings 00825-0200-3810 February 2024 Figure A-20: Analog Input 1 (Temperature) Figure A-21: Analog Input 2 (Pressure) Emerson.com...
  • Page 52 Mark III Wiring I/O and switch settings Upgrade kit instructions February 2024 00825-0200-3810 3810 Series Electronics...

  • Page 53: Appendix B Summary Table Of Communications/Output Settings

    TTL (if S8-4 is set Open Collector (if used (if to TTL) S8-4 is set to OC) output J5-1 not used) Freque TTL (if S9-3 is set Open Collector (if used (if to TTL) S9-3 is set to OC) output J5-6 not used) Emerson.com...
  • Page 54 Summary table of communications/output settings Upgrade kit instructions February 2024 00825-0200-3810 Table B-1: Communications/Output Settings Summary Table (continued) Output (Check electronics switch settings and circle appropriate box for type each output) Freque TTL (If S9-4 is set Open Collector (if used (if to TTL) S9-4 is set to OC) output...
  • Page 55 Enter communications and output settings Analog output 2 (HART Capable) Port B and C are not available for 3810 Series electronics in default configuration. Port B is available for 3810 Series electronics with Optional I/O RS-232, RS-485 or Expansion I/O Modules installed. Emerson.com...
  • Page 56 Summary table of communications/output settings Upgrade kit instructions February 2024 00825-0200-3810 3810 Series Electronics...

  • Page 57: Appendix C 3810 Communication And Output Settings

    To write firmware configuration changes or download firmware to the • OFF - enables writing meter, change the switch to the configuration changes or OFF position. downloading firmware Emerson.com...
  • Page 58 3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 (continued) Table C-1: CPU Module Labeling and LED Functions DHCP Dynamic Host Protocol Server Switch position - enables you to communicate • ON - the meter is enabled to with a Rosemount ™...

  • Page 59: Ethernet Cable To Pc Communication

    User is responsible for ensuring that physical access and Ethernet or electronic access to the 3810 Series Liquid Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented; such as, establishing a firewall, setting password permissions and/or implementing security levels. Emerson.com...

  • Page 60: Input And Output Connections

    3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 Table C-2: Ethernet Communication Ethernet Wire color CPU/EXP White with green Stripe Solid green White with orange stripe Solid orange Note Wiring colors for TX+/TX- and RX+/RX- can be switched as ethernet ports will automatically detect crossover vs.
  • Page 61 F. Analog output 2 - (4-20 mA output) G. Analog in (Temperature) + H. Analog in (Temperature) - I. Analog in (Pressure) + J. Analog in (Pressure) - Possible configurations for Frequency and Digital Outputs are shown in the following figure. Emerson.com...
  • Page 62 3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 Figure C-3: Frequency/Digital Output Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50 V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50 V isolation.
  • Page 63 Upgrade kit instructions 3810 Communication and Output settings 00825-0200-3810 February 2024 Figure C-4: CPU Module - Frequency/Digital Outputs Common Ground - Type 2 A. FODO1 and Digital input1 - shared common ground (Group1) B. FODO2 and FODO3 - shared common ground (Group2) Emerson.com...

  • Page 64: Serial Communications

    3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 Figure C-5: CPU Module - Frequency/Digital Outputs Common Ground - Type 4 A. FODO1 and DI1/FODO6 - shared common ground - Type 4 CPU Module (Group 1) B. FODO2, FODO3, FODO4 and FODO5 - shared common ground - Type 4 CPU Module (Group 2) C.4 ...
  • Page 65 RS-485 2-wire connections use TX+ and TX - on the CPU Module. Denotes auto-detected protocols. Denotes auto-detected protocols. Denotes auto-detected protocols. Denotes auto-detected protocols. NOTICE If not using Ethernet, a full duplex serial connection is necessary for MeterLink to communicate with a Rosemount 3810Series Ultrasonic Flow Meter. Emerson.com...

  • Page 66: Analog Input Settings

    3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 Figure C-6: PC to Meter Serial Connection Wiring C.5  Analog input settings The Rosemount 3810 Series Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink.
  • Page 67 Upgrade kit instructions 3810 Communication and Output settings 00825-0200-3810 February 2024 Figure C-7: CPU Module Power Source Connections A. 24 V Loop power B. Power in connector (main power source) C. 2 Amp fuse (used for main power input) Emerson.com...
  • Page 68 3810 Communication and Output settings Upgrade kit instructions February 2024 00825-0200-3810 3810 Series Electronics...

  • Page 69: Appendix D 3810 Series Engineering Drawings

    Upgrade kit instructions 3810 Series engineering drawings 00825-0200-3810 February 2024 D  3810 Series engineering drawings DMC-004936 3810 Series Ultrasonic Meter System Wiring Diagram Emerson.com...
  • Page 70 3810 Series engineering drawings Upgrade kit instructions February 2024 00825-0200-3810 3810 Series Electronics...
  • Page 71 Upgrade kit instructions 3810 Series engineering drawings 00825-0200-3810 February 2024 Emerson.com...
  • Page 72 Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.

Table of Contents