Emerson PACSystems RX3i User Manual
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Emerson PACSystems RX3i User Manual

Emerson PACSystems RX3i User Manual

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USER MANUAL
GFK-2883F
Sep 2019
PACSystems
TM
Rx3i
CEP PROFINET SCANNER
USER MANUAL

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  • Page 1 USER MANUAL GFK-2883F Sep 2019 PACSystems Rx3i CEP PROFINET SCANNER USER MANUAL...

  • Page 2: Table Of Contents

    User Manual Contents GFK-2883F Sep 2019 Contents Chapter 1: Overview ............... 1 CEP Carrier ......................1 CEP Expansion Carrier ..................2 Specifications ...................... 2 Controls and Indicators ..................3 1.4.1 LEDs on the RX3i CEP Carrier and Expansion Carrier ........3 1.4.2 USB Port ....................
  • Page 3 User Manual Contents GFK-2883F Sep 2019 3.1.3 Installing an RX3i CEP Carrier on a DIN-rail ..........20 3.1.4 Removing an RX3i CEP Carrier from a DIN-rail .......... 20 3.1.5 Panel Mounting ..................21 3.1.6 Installing a RX3i CEE Expansion Carrier ............ 21 3.1.7 Removing a RX3i CEE Expansion Carrier ...........
  • Page 4 User Manual Contents GFK-2883F Sep 2019 6.3.1 Automatic Restart ................... 47 Connection Troubleshooting ................48 PROFINET Diagnosis Alarms ................48 Appendix A PROFINET Specifications ........59 PROFINET Protocol Support ................59 Technical Data ....................59 Limitations ......................60 Contents...
  • Page 5 Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time.

  • Page 6: Chapter 1: Overview

    Overview This chapter provides an overview of the RX3i CEP (carrier embedded PROFINET) product for PACSystems RX3i I/O modules and their operation. The RX3i CEP carriers for PACSystems RX3i I/O modules product line includes the following: Catalog Number Description IC695CEP001...

  • Page 7: Cep Expansion Carrier

    User Manual Chapter 1 GFK-2883F Sep 2019 CEP Expansion Carrier The RX3i CEP Expansion Carrier is attached to the RX3i CEP Carrier and provides the ability to add one additional RX3i IC694 I/O module to the remote node. It is used only with an RX3i CEP Carrier, which performs I/O scanning of the Expansion Carrier.

  • Page 8: Controls And Indicators

    Configuration available for import into 3rd-party tools Note: For product standards, general operating specifications, and installation requirements, refer to PACSystems RX3i System Manual, GFK-2314. Controls and Indicators Figure 1: RX3i CEP Carrier with the Expansion Carrier Connected 1.4.1 LEDs on the RX3i CEP Carrier and Expansion Carrier LEDs provide an immediate visual indication of the RX3i CEP’s operational state and port link...

  • Page 9: Usb Port

    User Manual Chapter 1 GFK-2883F Sep 2019 1.4.2 USB Port The USB Port is used for installing new firmware using the WinLoader tool. The USB port accepts a standard USB cable (USB Micro-B Male to USB Type A Male, not included). Before use, the port must be configured.

  • Page 10: Profinet Communications

    1.5.1 PROFINET Communications For details about communications on an RX3i PROFINET network, refer to the PACSystems RX3i & RSTi-EP PROFINET I/O Controller Manual, GFK-2571, and to the PACSystems RX3i PROFINET Scanner Manual, GFK-2737. 1.5.2 Media Redundancy Protocol Support PROFINET Media Redundancy Protocol (MRP) supports devices configured in a ring topology.
  • Page 11 Sep 2019 Bumpless Operation with MRP The RX3i CEP Carrier supports bumpless operation with the Emerson PROFINET IO- Controller if specific conditions are met. Bumpless operation means that a single break in an MRP ring will not cause the PROFINET connection to be lost and there is no observed loss and addition of PROFINET I/O Devices while the ring network recovers.
  • Page 12 Controller supports a specified number of Emerson PROFINET I/O devices running at or above the minimum I/O Update Rate listed in the following table. For RX3i PNC operating specifications, refer to the PACSystems RX3i & RSTi-EP PROFINET I/O Controller Manual, GFK-2571.

  • Page 13: Supported I/O Modules

    User Manual Chapter 1 GFK-2883F Sep 2019 Supported I/O Modules The following table indicates the minimum CEP001 firmware version required for compatibility with the listed I/O modules and whether the module can be installed in the RX3i Expansion Carrier CEE001 Table 2 Catalog Module Description...
  • Page 14 User Manual Chapter 1 GFK-2883F Sep 2019 Module Description Catalog Distin- Earliest CEE001 Number guishing CEP001 Comp- Classes Compatible atible Version IC694MDL634 8-Circuit Input 24 Vdc Positive / Negative Logic 8 in 2.50 IC694MDL635 16-Circuit Input 125 Vdc Positive / Negative Logic 16 in 2.30 IC694MDL645...
  • Page 15 User Manual Chapter 1 GFK-2883F Sep 2019 Module Description Catalog Distin- Earliest CEE001 Number guishing CEP001 Comp- Classes Compatible atible Version IC694MDL740 16-Circuit Output 12/24 Vdc 0.5A Positive 16 out 2.50 IC694MDL741 16-Circuit Output 12/24 Vdc 1A Negative 16 out 2.50 IC694MDL742 16-Circuit Output 12/24 Vdc 1A Positive...

  • Page 16: Compatibility

    PAC Machine Edition version 8.6 SIM 3 or later PACSystems RX3i CPU, IC695CPU315/CPU320/CPE305/ RX3i CPU Version CPE310/CPE330/CRU320, with firmware version 8.50 or later PACSystems RX3i PROFINET IO-Controller, IC695PNC001, RX3i PNC Version with firmware version 2.20 or later Effective with IC695CEP001 Firmware version 2.30, the...

  • Page 17: Revisions In This Manual

    GFK-1918 PAC Process Systems Getting Started Guide GFK-2487 PACSystems RXi, RX3i, RX7i and RSTi-EP Controller Secure Deployment Guide GFK-2830 PACSystems RX3i & RSTi-EP PROFINET I/O Controller Manual GFK-2571 1.9.2 RX3i Manuals PACSystems RX3i System Manual GFK-2314 PACSystems RX3i PROFINET Scanner Manual...
  • Page 18 User Manual Chapter 1 GFK-2883F Sep 2019 In addition to these manuals, datasheets and product update documents describe individual modules and product revisions. The most recent PACSystems documentation is available on the Emerson support website https://www.Emerson .com/Industrial- Automation-Controls/support Overview...

  • Page 19: Chapter 2: Led Operation And Connectors

    User Manual Chapter 2 GFK-2883F Sep 2019 Chapter 2: LED Operation and Connectors This chapter provides detailed description of the carriers’ indicators and ports as follows: • Normal LED operation • Special LED blink patterns • IC695CEP001 ports Normal LED Operation 2.1.1 IC695CEP001 LEDs Figure 4: CEP001 LEDs...

  • Page 20: Power Led (Ic694Cee001)

    User Manual Chapter 2 GFK-2883F Sep 2019 Green, ON RX3i CEP001 is OK Amber, ON Either the RX3i CEP001 Carrier or I/O module has a fault Amber, blink pattern Fatal error- flashes once between error codes Fast blinking CEP001 has no valid MAC addresses CEP001 has an unrecoverable fault Connect LED The CONN LED indicates the status of PROFINET connections.

  • Page 21: Fatal Error Codes

    User Manual Chapter 2 GFK-2883F Sep 2019 2.2.1 Fatal Error Codes When the RX3i CEP encounters a fatal error, it blinks an error code pattern on the OK LED with an Amber color. In this mode all other LEDs except PWR LEDs flash Amber once to indicate the start of the error code.

  • Page 22: Ic695Cep001 Ports

    User Manual Chapter 2 GFK-2883F Sep 2019 IC695CEP001 Ports 2.3.1 Ethernet Network Ports The two external RJ-45 Ethernet ports are on the underside of the CEP Carrier. Figure 5: Underside of CEP001 Showing Ethernet Ports The RJ-45 ports provide 10/100 Mbps copper interfaces. These ports support CAT5/5e/6 Shielded Twist-pair cabling of up to 100m.

  • Page 23: Chapter 3: Installation And Mounting

    User Manual Chapter 3 GFK-2883F Sep 2019 Chapter 3: Installation and Mounting This chapter provides RX3i CEP Carrier installation instructions and information for selecting network cabling and connectors as follows: • Carrier installation and mounting Installing RX3i CEP Carrier on a DIN-rail —...

  • Page 24: Installation Requirements

    This equates to a NEMA/UL Type 1 enclosure or an IEC60529 IP20 rating providing at least a pollution degree 2 environment. For details about installing RX3i rack systems, refer to the PACSystems RX3i System Manual, GFK-2314. 3.1.2...

  • Page 25: Installing An Rx3I Cep Carrier On A Din-Rail

    User Manual Chapter 3 GFK-2883F Sep 2019 3.1.2.1 ATEX Marking Ex nA IIC T4 X 0C < Ta < 60C 3.1.3 Installing an RX3i CEP Carrier on a DIN-rail The carrier mounts on a standard EN 50022, 35 x 7.5 mm DIN-rail. Conductive (unpainted) finish is required for proper grounding.

  • Page 26: Panel Mounting

    User Manual Chapter 3 GFK-2883F Sep 2019 3.1.5 Panel Mounting For applications requiring maximum or long-term resistance to mechanical vibration and shock, the panel-mounting method is strongly recommended. A minimum panel thickness of 2.4 mm (.093 in) is required. Figure 9: Panel Mount The mounting diagram shown in Figure 9 applies to both the CEP001 Carrier and CEE001 Expansion Carrier.

  • Page 27: Removing A Rx3I Cee Expansion Carrier

    User Manual Chapter 3 GFK-2883F Sep 2019 Connect the grounding hole on the CEE001 to the panel or enclosure. Refer to the section, Grounding. Figure 10: Interconnecting CEP001 & CEE001 3.1.7 Removing a RX3i CEE Expansion Carrier • To remove a RX3i CEE Expansion Carrier Remove the RX3i I/O module from the RX3i CEE Expansion Carrier to be removed.

  • Page 28: Installing Modules On The Carriers

    Installing Modules on the Carriers The insertion and removal of I/O modules is the same as in a RX3i Universal Backplane. For details, refer to, the PACSystems RX3i System Manual, GFK-2314. CAUTION Do not install a Power Supply module on the CEP or CEE Carrier. Attempting to do so could damage the module and/or the Carrier 3.2.1...

  • Page 29: Connecting Power Supplies

    User Manual Chapter 3 GFK-2883F Sep 2019 Note: For the latest updated list of supported I/O modules, refer to the Important Product Information document provided with the firmware version on your RX3i CEP product. Connecting Power Supplies The following equipment is needed to connect power supplies: •...

  • Page 30: Adding A Redundant Power Supply

    User Manual Chapter 3 GFK-2883F Sep 2019 Insert the input power terminal block into the Input Power connector. Note: There are no user-serviceable fuses in the CEP Carrier. Figure 13: Connecting Power to the RX3i CEP Carrier 3.3.1 Adding a Redundant Power Supply Perform the following procedure to add a redundant power supply to a system that is already in operation.

  • Page 31: External Switch Vlan Priority Settings

    User Manual Chapter 3 GFK-2883F Sep 2019 Check the PWR LEDs on the RX3i CEP carrier to be sure that the input source that is not being removed is currently supplying power. Remove power from the power supply that is to be removed. Wait until the PWR LED for the power supply that is being removed goes off.

  • Page 32: Chapter 4: Configuration

    PROFINET I/O network. For information on configuring the PROFINET I/O Controller and its LAN, refer to the I/O Controller manufacturer’s documentation. Note: To configure RX3i CEP Carriers in an RX3i Controller system, refer to the PACSystems RX3i & RSTi-EP PROFINET I/O Controller Manual, GFK-2571. This chapter discusses the following topics: •...

  • Page 33: Configuration Tool

    This could happen when the RX3i CEP Carrier is not powered on, connected to the network, or there is a network or configuration issue such that the IO-Controller cannot communicate with the RX3i CEP Carrier. Emerson IO-Controllers support defaulting inputs to Force Off or Hold Last State values until communication is restored.
  • Page 34 User Manual Chapter 4 GFK-2883F Sep 2019 Module Parameters The RX3i CEP Carrier has two parameters on slot 0, subslot 1 that specify Fatal Error Action and the Power Supply type. The Fatal Error Action parameter determines the action the RX3i CEP Carrier will take in case a fatal error occurs.

  • Page 35: Adding Rx3I I/O Modules To A Remote Node

    CEP Carrier. Configuring Modules with Sub-modules Some PACSystems RX3i I/O modules have functionality that must be configured before operation; otherwise PAC Machine Edition indicates an error on the module. Figure 14: Add Sub-Module for Slot 1 Device To complete the configuration, right click the slot containing the IO Module (Figure 14) and select Change Submodule List.
  • Page 36 Sep 2019 Configuring Modules with Multiple Modes of Operation Some PACSystems RX3i analog modules have multiple modes of operation that change the acceptable maximum limits for their configuration values. For example, an IC695ALG616 analog input module supports a different set of A/D Scaling Units when in 4 to 20mA operation than when it is in -10V to +10V operation (Figure 15).

  • Page 37: Configuring Module Parameters

    Configuring Analog Modules that have Jumpers Some PACSystems RX3i analog modules have jumpers on their terminal strips that control the operation of their I/O. For example, the IC69xALG220 can operate as a +10vdc to -10vdc analog input or a 4-20mA analog input depending on a jumper setting. Similarly, the IC69xALG390 uses a jumper rather than a DIP switch to control Force Off or Hold Last State operation.
  • Page 38 User Manual Chapter 4 GFK-2883F Sep 2019 Catalog Number Module Description Datasheet Analog Current/Voltage Input Module – 16 Channel IC695ALG626 GFK-2372 with HART IC695MDL664 Digital Input Module with Diagnostics – 16-Channel GFK-2590 Digital Output Module with Diagnostics – 16 IC695MDL765 GFK-2591 Channel IC695ALG704...
  • Page 39 User Manual Chapter 4 GFK-2883F Sep 2019 Catalog Rules Number 1. The High Scale Value Engineering Units cannot be equal to the Low Scale Value Engineering Units. 2. The High Scale Value A/D Units must be greater than the Low Scale Value A/D Units.

  • Page 40: Add New I/O Devices

    Other Data: Some modules have other data areas such as Module Status, ESCP Point Status, or Digital Filter settings. Refer to the PACSystems RX3i System Manual, GFK-2314, for more details about the data of each I/O Module. Add New I/O Devices •...
  • Page 41 User Manual Chapter 4 GFK-2883F Sep 2019 Figure 16: Hardware Config: Add IO-Device Click Have GSDML. Figure 17: Click on Have GSDML Configuration...
  • Page 42 User Manual Chapter 4 GFK-2883F Sep 2019 Select the GSDML file to be imported and click Open. Figure 18: Browse to and Select GSDML file The GSDML file is added to the list. Select the file and click OK. Figure 19: GSDML Added The CEP module is added under PNC.

  • Page 43: Update Existing I/O Devices

    User Manual Chapter 4 GFK-2883F Sep 2019 Figure 20: CEP Node Added Update Existing I/O Devices From time to time, updated GSDML files are made available, such as when new features associated with the device are released. The updated GSDML files may be applied by following the instructions in this section.
  • Page 44 User Manual Chapter 4 GFK-2883F Sep 2019 Figure 22: Select Have GSDML file Verify the desired GSDML version displays in the drop-down menu. Figure 23: List of Available GSDML files Verify that all the I/O devices to be updated with the new GSDML revision are selected in the menu and click OK.

  • Page 45: Assigning Io-Device Names

    User Manual Chapter 4 GFK-2883F Sep 2019 Figure 24: Verify List of Devices Effected by GSDML Change Assigning IO-Device Names After the RX3i CEP and other IO-Devices on the LAN have been entered into the configuration, the Discovery and Configuration Protocol (DCP) tool must be used to assign a name to each I/O Device.
  • Page 46 User Manual Chapter 4 GFK-2883F Sep 2019 configuration received since it was last powered up. If a module has not been configured since being powered up, it remains in its hardware default condition. When the connection(s) are re-established and a configuration is sent to the IO-Device, and the configuration of a module has changed, the I/O Device applies the new configuration.

  • Page 47: Chapter 5: Operation

    User Manual Chapter 5 GFK-2883F Sep 2019 Chapter 5: Operation This chapter describes RX3i CEP Carrier startup and restart, input status data, I/O modules replacement while scanning, and firmware update as follows: • Power-up • I/O Scanning • Hot Swap of I/O Modules •...

  • Page 48: Data Coherency

    User Manual Chapter 5 GFK-2883F Sep 2019 Table 6 Status Bits Name Description Indicates the health of the CEP Carrier. Module OK A value of 0 indicates the Carrier is powering up or has failed. A value of 1 indicates the Carrier is functioning properly. Diagnosis data is available.

  • Page 49: Hot Swap Of I/O Modules

    I/O. Operation must continue to comply with PACSystems Hot Insertion and Removal requirements as documented in the PACSystems RX3i System Manual, GFK-2314. This depends mostly on the timing requirements for physically seating a module.
  • Page 50 User Manual Chapter 5 GFK-2883F Sep 2019 The RX3i CEP Expansion Carrier does not contain firmware. Installing the USB Port Driver The USB port is only used for firmware updates. USB driver files are provided as part of upgrade packages compatible with the RX3i CEP. With the provided installation files accessible on either a local or network drive, connect the computer’s USB port to the RX3i CEP Carrier’s USB port.

  • Page 51: Chapter 6: Diagnostics

    User Manual Chapter 6 GFK-2883F Sep 2019 Chapter 6: Diagnostics This chapter describes configuration faults, how to check the RX3i CEP Carrier’ version information, fatal error handling, and some common troubleshooting suggestions as follows: • Configuration Faults • Version Information •...

  • Page 52: Version Information

    I&M Revision information is returned for the slot 0 (indicates the RX3i CEP Carrier itself) with the information for the RX3i CEP Carrier. Refer to the PACSystems RX3i & RSTi-EP PROFINET I/O Controller Manual, GFK-2571, Chapter 3, specifically to the documentation for the I/O Controller and configuration tool to access I&M data.

  • Page 53: Connection Troubleshooting

    User Manual Chapter 6 GFK-2883F Sep 2019 This might be a preferable setting under certain conditions. For example, if you are experiencing repeated 4-5 Watchdog errors, you could use this setting to automatically recover. A persistent fatal error that occurs after the RX3i CEP has successfully powered-up can cause the module to continually reset itself.
  • Page 54 Configured Parameterization Fault configuration due to all settings allowed by one of the parameters GSDML in non- Emerson being incorrect. I/O Controllers. Verify field power to the specified module is wired Channel Diagnosis and energized correctly.
  • Page 55 User Manual Chapter 6 GFK-2883F Sep 2019 Channel Module or Diagnosis Error Channel Cause Fault Text Recommended Action Alarm Type Type Error Correct Wiring Provide input in correct Channel Diagnosis Channel Over range fault Over Range range (such as 4-20mA) Appears/Disappears Verify output is within range (remove shorts)
  • Page 56 User Manual Chapter 6 GFK-2883F Sep 2019 Channel Module or Diagnosis Error Channel Cause Fault Text Recommended Action Alarm Type Type Error There are no corrective Channel Diagnosis Channel Scaling fault Scaling Error actions for this. Try Appears/Disappears replacing the I/O module. Bring process value below Channel Diagnosis Upper Clamp...
  • Page 57 User Manual Chapter 6 GFK-2883F Sep 2019 Channel Module or Diagnosis Error Channel Cause Fault Text Recommended Action Alarm Type Type Error Check the hardware Channel Diagnosis Module output default Module output configuration and DIP Module Appears/Disappears mode mismatch default mismatch switch on the back of module.
  • Page 58 User Manual Chapter 6 GFK-2883F Sep 2019 Channel Module or Diagnosis Error Channel Cause Fault Text Recommended Action Alarm Type Type Error Group 1 power over voltage fault. For Verify field power to group Group 1 user side Channel Diagnosis example: the 125Vdc 1 on the specified module Module...

  • Page 59: Appendix A Profinet Specifications

    User Manual Appendix A GFK-2883F Sep 2019 Appendix A PROFINET Specifications Release 2.00 of the RX3i CEP Carrier supports PROFINET V2.3 Class A I/O Device with the clarifications listed in the following table. For version-specific updates, refer to the Important Product Information document provided with your version of the CEP Carrier. PROFINET Protocol Support RTC –...

  • Page 60: Limitations

    User Manual Appendix A GFK-2883F Sep 2019 Limitations The following features are not supported in release 1.00: RT over UDP IRT Multicast communication DHCP DCP Hello service DNS (Domain Name Service protocol) Fast Startup SNMP Supervisor-AR. Note: Supervisor-DA-AR is supported. (Device Access supported) CBA Substitute Data Only one Input-CR and one Output-CR are supported Profinet Specifications...
  • Page 61 Emerson product remains solely with the purchaser. © 2019 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

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