Right Support Brace Installation - Polaris 600 RUSH 2010 Manual

Chassis

Right Support Brace Installation

1. Verify the bulkhead clip, side brace, and tunnel are
thoroughly cleaned and all residual adhesive is
removed from the parts.
2. Gather together the T40 screws and nuts, and
exhaust silencer bracket and nuts.
3. The next assembly step is applying the adhesive.
Thoroughly read and understand the Adhesive
Applicator Tool and Adhesive Application sections
before proceeding.
4. Apply the adhesive to the front and rear of the right
side brace as outlined in the Adhesive Application
section.
5. Install the brace. Torque fasteners to specification.
Note the screw on the inside of the brace mounting the
brace to the bulkhead cooler.
Y
X
Z
CAUTION
The fasteners must be torqued within the adhesive
working time of 6 to 10 minutes.
9.42
THIS END INSIDE BULKHEAD
Bulkhead Clip-to-Brace Fasteners: 26 ft-lbs (35 Nm)
Brace-to-Tunnel Fasteners: 26 ft-lbs (35 Nm)
Exhaust Bracket Fasteners: 26 ft-lbs (35 Nm)
6. Install a new bulkhead floor plate.
7. Reinstall the right side fender using new rivets.
8. Reinstall the following components:
• Right/left engine compartment door
• Hood
• Nosepan/bumper
• Exhaust pipe/silencer
• Exhaust silencer bracket
• Chaincase components/chaincase
• Oil tank/clutch cover assembly
• Airbox assembly
• Engine assembly
• Bulkhead floor plate
• Right side front suspension components
NOTE: Allow the adhesive to cure for 24 hours at 68°
F (20° C) before placing the snowmobile back into
service.
= T