Quickdrive ™Drive Belt / Sprocket Installation - Polaris 600 RUSH 2010 Manual

Final Drive/Brake System
QuickDrive ™Drive Belt / Sprocket
Installation
CAUTION
Exhaust components may be hot. Allow exhaust
system to cool.
Avoid pinch points between sprockets and brake
NOTE: The drive belt and both sprockets must be
installed as an assembly.
1. Install the QuickDrive™ Sprocket Alignment tools
(SPX PN: PS-50826) onto the ends of the jackshaft
and driveshaft. Thread the tools in lightly.
2. Release the parking brake.
3. Install belt and sprockets as an assembly with the
arrow on belt pointing toward front of snowmobile.
Note the installation orientation of the upper and lower
sprockets.
NOTE: "THIS SIDE OUT" on the upper sprocket must
face away from brake disc.
THIS SIDE OUT
5.14
disc.
FLANGE SIDE IN
4. Working from the fuel tank side of the vehicle, install
the upper sprocket onto the jackshaft. After the
sprocket engages the jackshaft splines, install the
lower sprocket onto the driveshaft.
5. Push the upper sprocket down slightly. Move the
lower sprocket and push it down slightly. Continue to
work between each sprocket until both sprockets are
fully seated.
NOTE: If sprockets will not slide down the splines,
the belt is binding. Pull up slightly on the sprockets to
re-align belt.
6. Install new upper and lower sprocket fasteners with
the original domed washers. Orientate the washer
domes out. Torque fasteners to specification.
Upper / Lower Sprocket Fasteners
30 ft-lbs (40 Nm)
7. On models with electric start, reinstall the battery
brackets and battery. Verify the battery strap D-clip
does not make contact with the drive belt.
8. Connect the RED (POSITIVE) battery cable first, and
then the BLACK (NEGATIVE) cable.
9. Tip snowmobile back onto it skis. Reinstall the fender.
Reinstall the right side engine compartment door.
= T