2012 800 Rush - Polaris 600 RUSH 2010 Manual

General Information

2012 800 RUSH

Model Numbers:
800 RUSH
S12BF8GSA / S12BF8GSL

800 RUSH PRO-R
S12BP8GSA / S12BP8GSB / S12BP8GSC / S12BP8GSL
S12BP8GEL / S12BP8GSM / S12BP8GSP
Engine Type
Model Number
Displacement / # Cylinders
Bore (inches/mm)
Stroke (inches/mm)
Piston to Cylinder
Clearance (inches/mm)
Installed Ring Gap
(inches / mm)
Operating RPM +0-300
Idle RPM ±200
Engagement RPM ±200
Exhaust Valve Spring
Thermostat Opening
Temperature (° F/ ° C)
Fuel Delivery
Type - Number of Fuel
Injectors
Throttle Body Marking
Throttle Body Bore
TPS Voltage @ Idle
(5 VDC +/- .01 Input)
Fuel Pressure - PSI (bar)
Fuel Octane (R+M/2)
10% Ethanol 24 Resistor





Premium/Non-Ethanol
160 Resistor
1.18
Engine
Liberty Liquid-Cooled /
Case Reed Induction
S4360-8044-OL8G
794cc / 2
3.34 / 85
2.75 / 70
.004-.0055 / 0.103-0.141
.017-.025 / 0.450-0.650
8250
1700
3800
Orange
120 / 49
DC-CFI - 2
1204094
48mm
0.94 +/- 0.01 VDC
58-60 (4.0-4.1)
<91 Octane
(Non-Oxygenated)
OR
87/89/91+
(Up to10% Oxygenated)
91+
(Non-Oxygenated)
Clutch Settings
DRIVE CLUTCH
ALTITUDE
meters
Shift Clutch
(feet)
Weight Spring
0-600
10-66
(0-2000)
600-1200
10-64
BLACK
(2000-4000)
120-310
1200-1800
7043681
10-62
(4000-6000)
1800-2400
(6000-8000)
10-60
2400-3000
BLACK
(8000-10,000)
140-330
3000-3600
7043829
10-58
(10,000-12,000)
Drive Clutch Bolt Torque: 80 ft-lbs (108Nm)
Re-torque after running engine.
NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH
WEIGHTS WHEN OPERATING IN PROLONGED
WARM TEMPERATURES
SEASON) TO MAINTAIN PEAK OPERATING RPM.
Width (in/cm)
Length (in/cm)
Height (in/cm)
Estimated Dry Weight (lb/kg)
Fuel (Gallons / Liters)
Oil (Quarts / Liters)
Cooling System
Capacity(Qts/ L)
Brake Fluid
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
DRIVEN CLUTCH
Clutch Driven
Spring Helix
BLU/BLK
123-203
7043064
64/42 - .36
5135401
BLK/PUR
160-240
7043363
(LATE FALL/SPRING
General
48 / 121.9
108 / 274
46 / 117
465 / 211
11 / 41.6
3.4 / 3.3
6 / 5.7
DOT 4
3211115
1.460 / 3.7
26°
46.77 / 118.8
11.5 / 29.2
7.53
22
36
70
Polaris Synthetic (80W)
9 / 266
PERC
Gearing
22:36-70
20:38-70