Polaris 600 RUSH 2010 Manual page 229

13. Install the cover screws.
specification using the specified sequence. See
"Chaincase Cover Torque Pattern" on page 5.5.
Cover Fasteners: 9.5 ft-lbs (13 Nm)
14. Install the o-ring on to the jackshaft. Verify the o-ring
is sitting in the groove. Install the seal sleeve with the
groove facing out.
15. Clean the brake disc with brake cleaner and then
install on to jackshaft.
16. Install the specified brake disc hardware as shown in
the table.
/
YEAR
BRAKE DISC FASTENER HARDWARE
CALIPER TYPE
Fastener: 29 ft-lbs (40 Nm)
2010/ Flat Washer
Phantom 1-2 Float Washers
(Install QTY. to achieve .8mm Disc Float)
Fastener: 40 ft-lbs (54 Nm)
2011-Current/ Flat Washer
Phantom Wave Washer
1 Float Washer
2011-Current/ Fastener: 40 ft-lbs (54 Nm)
Phantom Lite Domed Washer (Dome facing out.)
17. Install the brake caliper and silencer bracket if
equipped. Torque fasteners to specification.
Brake Caliper Fasteners: 40 ft-lbs (54 Nm)
18. Set the parking brake. Torque the brake disc screw to
specification. Release the parking brake.
Brake Disc Fastener:
2010: 29 ft-lbs (40 Nm)
2011-Current: 40 ft-lbs (54 Nm)
19. If equipped with electric start, reinstall the battery box,
and battery. Connect the RED (+) first, and then the
BLACK (-) battery cable.
Torque screws
= T
= T
= T
Final Drive/Brake System
to 20. Install the exhaust silencer. Verify the outlet boot is
installed correctly around the silencer outlet tube.
21. Install the screw securing the right fender to the
chassis. Reinstall the hood assembly and both door
panels.
22. Refill the chaincase with synthetic 80W lubricant. Fill
to specification or when lubricant reaches the fill plug
bore opening.
5
5.9