2011 800 Switchback Assault - Polaris 600 RUSH 2010 Manual

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General Information

2011 800 Switchback Assault

Model Numbers:
800 Switchback Assault 1.3
S11CW8GSA / S11CW8GSB / S11CW8GEA
S11CW8GEB
800 Switchback Assault 2.0
S11CW8GST
Engine Type
Model Number
Displacement / # Cylinders
Bore (inches/mm)
Stroke (inches/mm)
Piston to Cylinder
Clearance (inches/mm)
Installed Ring Gap
(inches / mm)
Operating RPM +0-300
Idle RPM ±200
Engagement RPM ±200
Exhaust Valve Spring
Thermostat Opening
Temperature (° F/ ° C)
Fuel Delivery
Type - Number of Fuel
Injectors
Throttle Body Marking
Throttle Body Bore
TPS Voltage @ Idle
(5 VDC +/- .01 Input)
Fuel Pressure - PSI (bar)
Fuel Octane (R+M/2)
10% Ethanol 24 Resistor
Premium/Non-Ethanol
160 Resistor
1.8
Engine
Liberty Liquid-Cooled /
Case Reed Induction
S4229-8044-OO8G
794cc / 2
3.34 / 85
2.75 / 70
.004-.0055 / 0.103-0.141
.017-.025 / 0.450-0.650
8250
1700
3800
Orange
120 / 49
DC-CFI - 2
1204094
48mm
0.94 +/- 0.01 VDC
58-60 (4.0-4.1)
<91 Octane
(Non-Oxygenated)
OR
87/89/91+
(Up to10% Oxygenated)
91+
(Non-Oxygenated)
800 Switchback Assault 1.3 Clutch Settings
DRIVE CLUTCH
ALTITUDE
meters
Shift
Clutch
(feet)
Weight
Spring
0-600
10-66
(0-2000)
600-1200
10-64
BLACK
(2000-4000)
120-310
1200-1800
7043681
10-62
(4000-6000)
1800-2400
(6000-8000)
10-60
2400-3000
BLACK
(8000-10,000)
140-330
3000-3600
7043829
10-58
(10,000-12,000)
Drive Clutch Bolt Torque: 80 ft-lbs (108Nm)
Re-torque after running engine.
800 Switchback Assault 2.0 Clutch Settings
DRIVE CLUTCH
ALTITUDE
meters
Shift
Clutch
(feet)
Weight
Spring
0-600
10-66
(0-2000)
600-1200
10-64
BLACK
(2000-4000)
120-310
1200-1800
7043681
10-62
(4000-6000)
1800-2400
(6000-8000)
10-60
2400-3000
BLACK
(8000-10,000)
140-330
3000-3600
7043829
10-58
(10,000-12,000)
Drive Clutch Bolt Torque: 80 ft-lbs (108Nm)
Re-torque after running engine.
NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH
WEIGHTS WHEN OPERATING IN PROLONGED
WARM
TEMPERATURES
SEASON) TO MAINTAIN PEAK OPERATING RPM.
Width - Inches (cm)
Length - Inches (cm)
Pitch
Plies
Lug Height - Inches (cm) 
1.3
2.0
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
DRIVEN CLUTCH
Clutch
Driven
Spring
Helix
BLU/BLK
123-203
23:39 - 72
7043064
64/42 - .36
5135401
21:40 - 72
BLK/PUR
160-240
7043363
20:42 - 72
DRIVEN CLUTCH
Clutch
Driven
Spring
Helix
BLU/BLK
123-203
7043064
64/42 - .36
20:42 - 72
5135401
BLK/PUR
160-240
7043363
(LATE
FALL/SPRING
Track
15 (38)
144 (365.76)
2.52
2
1.352 (3.43) (Cobra)
2.0 (5.08) (Series 4)

3/8
- 1/2
(1 - 1.3cm)
Gearing
Gearing

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