Spark Plug Caps/Spark Plug Terminals; Spark Plug Wire Maintenance/Routing - Polaris 600 RUSH 2010 Manual

Table of Contents

Spark Plug Caps/Spark Plug Terminals

Inspect the spark plug caps when performing spark plug

maintenance.

Visually inspect the terminal ring inside the cap and the

spark plug tip for oblonging/uneven wear. Replace the

spark plug and corresponding cap if the wear patterns on

the cap terminal ring and spark plug terminal resemble the

photos below.

Spark Plug Cap Terminal Ring Wear:

TERMINAL OBLONGED=REPLACE CAP/PLUG

Spark Plug Cap Terminal Wear:

WEAR ON/ABOVE INDENTATION=REPLACE

WEAR BELOW INDENTATION=GOOD

Use gentle force and a slight twisting motion when

installing plug caps. An audible "click" should be heard

when the terminal ring is properly seated below terminal

tip indentation.

Inspect each spark plug wire and the routing of both high

tension wires when performing spark plug maintenance.

Replace damaged wires/ignition coils if found. Verify the

spark plug wires are routed as shown in the corresponding

photo below. Proper spark plug wire routing is critical in

preventing spark plug cap/wire wear.

A = Panduit strap securing both high tension wires to EV

Table of Contents