Engine Removal - Polaris 600 RUSH 2010 Manual

Engine Removal

NOTE: Inspect all parts for wear or damage during
disassembly. Replace all seals, o-rings, and gaskets
with Genuine Pure Polaris parts during assembly. 

Torx screws are used throughout the engine
compartment. Always
wrenches when removing or installing these screws.
Do not use worn or damaged tools.
1. Remove the left and right door panels. Remove the
hood assembly.
2. Remove the drive belt, fender screw, drive clutch, and
driven clutch.
3. Remove the oil tank/clutch cover assembly.See "Oil
Tank/Clutch Cover Service" on page 2.14.
4. Remove the exhaust pipe, and exhaust silencer.
NOTE: Disconnect the exhaust temperature sensor
probe wiring harness. Do not remove probe from pipe
unless service is required.
use good-quality Torx
FENDER SCREW
Engine/Cooling/Exhaust
5. If the snowmobile is equipped with electric start,
disconnect the battery. Remove the starter motor from
the motor bracket. Remove the worm drive shaft from
the case-mounted drive gear.
MOUNTING NUT
STARTER MOTOR
MOUNTING NUT
(+) CABLE
CAUTION
Remove the BLACK (-) battery cable first, and then the
RED (+) cable last. Reverse order when attaching
cables to battery.
6. Remove the two screws securing the lower steering
shaft bushing clamp shaft to the over structure.
3
3.35