EWM Tetrix 352 AC/DC Synergic Operating Instructions Manual page 4

Contents
Notes on using these operating instructions
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.3 Organising welding tasks (Mode "JOB Manager") ............................................................... 52
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4 Welding programs ................................................................................................................ 56
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.5 Interfaces for automation ..................................................................................................... 58
5.5.1
5.5.2
5.5.3
5.5.4
5.6 PC interface ......................................................................................................................... 63
5.6.1
5.7 Power-saving mode (Standby) ............................................................................................. 64
5.8 Access control ...................................................................................................................... 64
5.9 Machine configuration menu ................................................................................................ 65
5.9.1
5.10 Aligning the cable resistance ............................................................................................... 70
6 Maintenance, care and disposal ................................................................................................. 72
6.1 General ................................................................................................................................. 72
6.1.1
6.1.2
6.2 Maintenance work, intervals................................................................................................. 73
6.2.1
6.2.2
6.2.3
6.3 Disposing of equipment ........................................................................................................ 74
7 Rectifying faults ............................................................................................................................ 75
7.1 Checklist for rectifying faults ................................................................................................ 75
7.2 Warnings .............................................................................................................................. 76
4
Conventional parameter setting in the functional sequence ................................. 40
Welding task selection .......................................................................................... 40
Select welding current .......................................................................................... 41
Optimising the ignition characteristics for pure tungsten electrodes .................... 41
5.2.5.1 Tungsten balling function ...................................................................... 42
5.2.5.2 AC balance (optimise cleaning effect and penetration characteristics) 42
5.2.5.3 Amplitude balance ................................................................................. 43
Arc ignition ............................................................................................................ 43
5.2.6.1 HF ignition ............................................................................................. 43
5.2.6.2 Automatic cut-out .................................................................................. 43
5.2.6.3 spotArc .................................................................................................. 44
5.2.6.4 spotmatic ............................................................................................... 45
Pulse welding ........................................................................................................ 46
5.2.7.1 Automated pulses .................................................................................. 46
5.2.7.2 Thermal pulsing ..................................................................................... 47
5.2.7.3 Metallurgical pulsing (kHz pulsing) ........................................................ 48
5.2.7.4 AC special ............................................................................................. 49
activArc ................................................................................................................. 50
Synchronous welding (AC) ................................................................................... 50
5.2.9.1 Synchronisation via mains voltage (50Hz / 60Hz) ................................ 50
Expert menu (TIG) ................................................................................................ 51
Explanation of symbols ......................................................................................... 52
Creating a new JOB in the memory or copying a JOB ......................................... 53
Loading an existing JOB from the free memory ................................................... 54
Resetting an existing JOB to the factory setting (Reset JOB) .............................. 54
Resetting JOBs 1-128 to the factory setting (Reset All JOBs) ............................. 55
Exit JOB Manager without changes ..................................................................... 55
Selection and adjustment ..................................................................................... 56
Specifying max. no. of accessible programs ........................................................ 57
Example "Program with synergetic setting" .......................................................... 57
Example "Program with conventional setting" ...................................................... 57
Accessories for switching over programs ............................................................. 57
Connecting the robot interface / industrial bus interface ...................................... 58
5.5.1.1 RINT X12 robot interface....................................................................... 59
5.5.1.2 BUSINT X11 industrial bus interface ..................................................... 59
Automation interface ............................................................................................. 60
Connection socket automation torch .................................................................... 62
Sensor Voltage ..................................................................................................... 63
Connecting the PC 300.net welding parameterisation software ........................... 63
Selecting, changing and saving parameters......................................................... 65
Cleaning ................................................................................................................ 72
Dirt filter ................................................................................................................. 72
Daily maintenance tasks ....................................................................................... 73
Monthly maintenance tasks .................................................................................. 73
Annual test (inspection and testing during operation) .......................................... 73
099-000140-EW501
30.01.2024