User Manuals: EWM Tetrix 351 AW FW TIG Welding Machine

Manuals and User Guides for EWM Tetrix 351 AW FW TIG Welding Machine. We have 2 EWM Tetrix 351 AW FW TIG Welding Machine manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 351 AW FW Operating Instructions Manual (129 pages)

Brand: EWM | Category: Welding System | Size: 5 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
8
Notes on the Use of These Operating Instructions
8
Explanation of Icons
9
General
10
Transport and Installation
14
Lifting by Crane
15
Ambient Conditions
16
In Operation
16
Transport and Storage
16
Intended Use
17
Applications
17
TIG Welding
17
TIG Hot Wire Welding
17
TIG Cold Wire Welding
17
TIG Activarc Welding
17
Spotarc
17
Spotmatic
17
MMA Welding
17
Use and Operation Solely with the Following Machines
18
Documents Which also Apply
18
Warranty
18
Declaration of Conformity
18
Welding in Environments with Increased Electrical Hazards
18
Service Documents (Spare Parts and Circuit Diagrams)
18
Calibration/Validation
18
Machine Description - Quick Overview
19
System Overview
19
Front View
20
Rear View
22
Machine Control - Operating Elements
24
Function Sequence
26
Design and Function
28
General
28
Machine Cooling
29
Workpiece Lead, General
29
Notes on the Installation of Welding Current Leads
30
Mains Connection
32
Mains Configuration
32
Welding Torch Cooling System
33
List of Coolants
33
Maximal Hose Package Length
33
Adding Coolant
34
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
35
Connection
35
TIG Welding
36
TIG Cold or Hot Wire Welding
36
Setting the Shielding Gas Quantity
36
Gas Test
36
Purge Hose Package" Function
36
TIG Cold Wire Welding
37
Connection Plan
37
Legend
38
Installation
38
Intermediate Hose Package Connection
39
TIG Hot Wire Welding
41
Connection Plan
41
Legend
42
Installation
43
Wire Feed Unit
43
Power Source for Hot Wire Welding
44
Intermediate Hose Package Connection
46
Configuring the Welding Machine for Mechanical Arc Fusion Welding
48
Selecting a Welding Task by Means of the JOB List
49
Select Wire Speed Operating Mode (KORREKTUR / MANUELL)
49
Setting the Welding Current and Wire Speed
49
Function Sequences/Operating Modes
50
Explanation of Symbols
50
Non-Latched Mode
51
3-Cycle Operation
52
Latched Mode
52
TIG Welding
53
Welding Torch and Workpiece Line Connection
53
Torch Connection Options and Pin Assignments
54
TIG Synergic Operating Principle
55
Synergic Parameter Setting in the Functional Sequence
56
Conventional Parameter Setting in the Functional Sequence
56
Set the Operating Principle (Conventional/Synergic)
57
Select Welding Task
58
Select Welding Current
59
Welding Data Display
59
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
60
Expert Menu (TIG)
61
Welding Parameter Setting
61
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
61
Arc Ignition
63
HF Ignition
63
Liftarc Ignition
63
Automatic Cut-Out
63
Function Sequences/Operating Modes
64
Explanation of Symbols
64
Non-Latched Mode
65
Latched Mode
66
Spotarc
67
Spotmatic
69
Non-Latched Operation, Version C
70
Pulses, Function Sequences
71
TIG Pulses - Non-Latched Operation
71
TIG Pulses - Latched Operation
71
Pulse Variants
72
TIG Activarc Welding
74
TIG Antistick
74
Welding Torch (Operating Variants)
75
Tap Torch Trigger (Tapping Function)
75
Torch Mode and Up/Down Speed Setting
76
Standard TIG Torch (5-Pole)
77
TIG Up/Down Torch (8-Pole)
79
Potentiometer Torch (8-Pole)
81
Configuring the TIG Potentiometer Torch Connection
82
RETOX TIG Torch (12-Pole)
83
Specifying Max. No. of Accessible Jobs
84
Setting the First Increment
85
MMA Welding
86
Connecting the Electrode Holder and Workpiece Lead
86
Select Welding Task
87
Hotstart
87
Hotstart Current
87
Hotstart Time
88
Arcforce
88
Antistick
88
MMA Pulse Welding in the Vertical up Position (PF)
89
Welding Programs
90
Selection and Adjustment
91
Specifying Max. No. of Accessible Programs
91
Example "Program with Synergetic Setting
92
Example "Program with Conventional Setting
92
Accessories for Switching over Programs
92
Organising Welding Tasks (Mode "JOB Manager")
93
Explanation of Symbols
93
Creating a New JOB in the Memory or Copying a JOB
94
Loading an Existing JOB from the Free Memory
95
Resetting an Existing JOB to the Factory Setting (Reset JOB)
95
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
96
Exit JOB Manager Without Changes
96
Remote Control
97
Manual Remote Control RT1 19POL
97
RTG1 19POL Manual Remote Control
97
Manual Remote Control RTP1 19POL
97
Manual Remote Control RTP2 19POL
97
RTP3 Spotarc 19POL Manual Remote Control
97
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
98
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
99
Interfaces for Automation
100
TIG Interface for Mechanised Welding
100
Remote Control Connection Socket, 19-Pole
101
Protecting Welding Parameters from Unauthorised Access
102
PC Interface
102
Machine Configuration Menu
102
Selecting, Changing and Saving Parameters
102
Aligning the Cable Resistance
107
Power-Saving Mode (Standby)
108
Maintenance, Care and Disposal
109
Maintenance Work
109
General
109
Maintenance Work, Intervals
109
Daily Maintenance Tasks
109
Visual Inspection
109
Functional Test
109
Monthly Maintenance Tasks
110
Visual Inspection
110
Functional Test
110
Annual Test (Inspection and Testing During Operation)
110
Disposing of Equipment
111
Manufacturer's Declaration to the End User
111
Meeting the Requirements of Rohs
111
Rectifying Faults
112
Checklist for Rectifying Faults
112
Warnings (Power Source)
114
Error Messages (Power Source)
115
Resetting Welding Parameters to the Factory Settings
117
Display Machine Control Software Version
118
General Operating Problems
118
Interface for Automated Welding
118
Vent Coolant Circuit
119
Technical Data
120
Tetrix 351 AW
120
Tetrix 451 AW
121
Tetrix 551 AW
122
Accessories
123
System Components
123
Remote Controls and Accessories
123
General Accessories
123
Options
124
Computer Communication
124
JOB-List
125
Appendix A
125
Overview of EWM Branches
129
Appendix B
129

EWM Tetrix 351 AW FW Operating Instructions Manual (120 pages)

Welding machines and accessories

Brand: EWM | Category: Welding System | Size: 5 MB

1 Contents

3
- Table of Contents
  3
2 For Your Safety

7
3 Intended Use

14
- Applications
  14
- Documents Which also Apply
  14
4 Machine Description - Quick Overview

15
- Front View
  15
- Rear View
  17
- Machine Control - Operating Elements
  19
  - Function Sequence
    20
5 Design and Function

22
- Transport and Installation
  22
  - Lifting by Crane
    22
  - Ambient Conditions
    23
    
    In Operation
    23
    
    Transport and Storage
    23
  - Machine Cooling
    23
  - Workpiece Lead, General
    23
  - Welding Torch Cooling System
    24
    
    Approved Coolants Overview
    24
    
    Maximal Hose Package Length
    24
    
    Adding Coolant
    25
  - Notes on the Installation of Welding Current Leads
    26
    
    Stray Welding Currents
    27
  - Mains Connection
    27
    
    Mains Configuration
    28
- TIG Cold Wire Welding
  29
  - Connection Plan
    29
    
    Legend
    30
- Installation
  31
  - Intermediate Hose Package Connection
    31
- TIG Hot Wire Welding
  33
  - Connection Plan
    33
    
    Legend
    34
- Installation
  35
  - Wire Feed Unit
    35
  - Power Source for Hot Wire Welding
    36
  - Mains Connection
    37
- Intermediate Hose Package Connection
  38
- Welding Data Display
  39
  - Welding Parameter Setting
    39
  - Setting the Welding Current (Absolute/Percentage)
    39
- Configuring the Welding Machine for Mechanical Arc Fusion Welding
  40
- TIG Welding
  44
  - Welding Torch and Workpiece Line Connection
    44
    
    Connection Assignment, Welding Torch Control Cable
    45
  - Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
    46
    
    Connecting the Shielding Gas Supply
    46
  - TIG Synergic Operating Principle
    47
  - Synergic Parameter Setting in the Functional Sequence
    48
  - Conventional Parameter Setting in the Functional Sequence
    48
    
    Set the Operating Principle (Conventional/Synergic)
    48
  - Welding Task Selection
    49
  - Select Welding Current
    49
  - Gas Test or "Rinse Hose Package
    49
    
    Gas Test
    50
    
    Purge Hose Package" Function
    50
  - Optimising the Ignition Characteristics for Pure Tungsten Electrodes
    51
  - Tungsten Balling Function
    51
  - Arc Ignition
    52
    
    Automatic Cut-Out
    52
    
    HF Ignition
    52
    
    Liftarc
    52
  - Operating Modes (Functional Sequences)
    53
    
    Explanation of Symbols
    53
    
    Non-Latched Mode
    53
    
    Latched Mode
    54
    
    Spotarc
    56
    
    Spotmatic
    57
    
    Non-Latched Operation, Version C
    59
  - Pulse Welding
    60
    
    Automated Pulses
    60
    
    Thermal Pulsing
    60
    
    Metallurgical Pulsing (Khz Pulsing)
    62
  - TIG Antistick
    64
  - Activarc
    64
  - Expert Menu (TIG)
    65
- MMA Welding
  67
  - Connecting the Electrode Holder and Workpiece Lead
    67
  - Welding Task Selection
    68
  - Hotstart
    68
    
    Hotstart Current
    69
    
    Hotstart Time
    69
  - Arcforce
    70
  - Antistick
    70
  - Average Value Pulsing in the Vertical-Up Position (PF)
    71
- Organising Welding Tasks (Mode "JOB Manager")
  73
- Welding Programs
  77
- Remote Control
  78
  - Rt1 19Pol
    78
  - Rtg1 19Pol
    79
  - Rtp1 19Pol
    79
  - Rtp2 19Pol
    79
  - RTP3 Spotarc 19POL
    79
  - Rtf1 19Pol
    79
    
    RTF Start Ramp
    80
    
    RTF Response
    81
    
    Tapping Function (Tap Torch Trigger)
    81
    
    Torch Mode Setting
    81
    
    Welding Torch (Operating Variants)
    81
    
    Current Jump
    82
    
    Standard TIG Torch (5-Pole)
    82
    
    Up/Down Speed
    82
    
    TIG Up/Down Torch (8-Pole)
    85
    
    Potentiometer Torch (8-Pole)
    87
    
    Configuring the TIG Potentiometer Torch Connection
    88
    
    RETOX TIG Torch (12-Pole)
    89
    
    Specifying Max. No. of Accessible Jobs
    90
  - Interfaces for Automation
    90
    
    Automation Interface
    91
    
    BUSINT X11 Industrial Bus Interface
    92
    
    Remote Control Connection Socket, 19-Pole
    92
    
    RINT X12 Robot Interface
    92
  - PC Interface
    93
  - Power-Saving Mode (Standby)
    93
  - Access Control
    94
  - Machine Configuration Menu
    95
    
    Selecting, Changing and Saving Parameters
    95
  - Aligning the Cable Resistance
    100
6 Maintenance, Care and Disposal

102
- General
  102
- Cleaning
  102
  - Dirt Filter
    102
- Maintenance Work, Intervals
  103
- Disposing of Equipment
  104
7 Rectifying Faults

105
- Checklist for Rectifying Faults
  105
- Warnings
  106
- Error Messages
  107
- Resetting Welding Parameters to the Factory Settings
  108
- Display Machine Control Software Version
  108
- Vent Coolant Circuit
  109
8 Technical Data

110
- Tetrix 351 AW
  110
- Tetrix 451 AW
  111
- Tetrix 551 AW
  112
9 Accessories

113
- Remote Controls and Accessories
  113
- Welding Torch Cooling System
  113
- Options
  113
- General Accessories
  113
- Computer Communication
  114
- System Components
  114
10 Appendix A

115
- 10 Appendix A
  115
- JOB-List
  115

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User Manuals: EWM Tetrix 351 AW FW TIG Welding Machine

EWM Tetrix 351 AW FW Operating Instructions Manual (129 pages)

Table of Contents

EWM Tetrix 351 AW FW Operating Instructions Manual (120 pages)

Table of Contents

1 Contents

2 For Your Safety

3 Intended Use

4 Machine Description - Quick Overview

5 Design and Function

6 Maintenance, Care and Disposal

7 Rectifying Faults

8 Technical Data

9 Accessories

10 Appendix A

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EWM Categories