Page 1 Powerware Series ® ® Eaton BladeUPS 12 kVA User's Guide Preassembled and Standard Systems...
Page 2 Phillips is a registered trademark of Phillips Screw Company. All other trademarks are properties of their respective companies. ECopyright 2007–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without...
Page 3 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo...
Page 4 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
Page 5: Table Of Contents
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Page 8 TABLE OF CONTENTS 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 9: Introduction
Figure 1 shows the BladeUPS module with an optional Extended Battery Module (EBM). Figure 1. The BladeUPS Module with Optional EBM 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 10 UPSs. A standalone UPS converts to a parallel UPS by changing the line cord. Each UPS in the parallel system connects to a BladeUPS Bar pre-installed in the rear of an Eaton rack. Racks can be configured for bottom or top entry.
Page 11 INTRODUCTION The BladeUPS Bar for parallel systems, mounted in the rear of an Eaton rack, provides the required input and output connections for the paralleled UPSs and has a single system-rated input connection. Figure 2 shows an example of a BladeUPS parallel system.
Page 12 Figure 55 on page 67 shows an example of a standalone UPS with EBMs. Figure 56 on page 68 and Figure 57 on page 69 show examples of a parallel system with EBMs. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 13: Safety Warnings
Keep unauthorized personnel away from batteries. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 14 Hold uautoriseret personale væk fra batterierne. Korrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for bortskaffelsesprocedurer. Skaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere ved åben ild. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 15 Houd onbevoegden uit de buurt van de accu's. De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw plaatselijke voorschriften. Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 16 Laitteen saa huoltaa vain ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin liittyvät varotoimet. Älä päästä valtuuttamatonta henkilöstöä lähelle akkuja. Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä. Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 17 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 18 Kenntnisse der erforderlichen Vorsichtsmaßnahmen verfügt. Nicht autorisiertes Personal von Batterien fern halten. Die Batterien müssen ordnungsgemäß entsorgt werden. Hierbei sind die örtlichen Bestimmungen zu beachten. Batterien niemals verbrennen, da sie explodieren können. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 19 Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare riferimento alle disposizioni locali. Non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle fiamme. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 20 Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av batterier. Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 21 Siga as instruções apropriadas ao desfazer‐se das baterias. Consulte os códigos do local para maiores informações sobre os regulamentos de descarte de produtos. Nunca jogue as baterias no fogo, porque há risco de explosão. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 22 ìåðàìè ïðåäîñòîðîæíîñòè. Íå äîïóñêàéòå ê ðàáîòå ñ áàòàðåÿìè ïîñòîðîííèõ. Íåîáõîäèìî ñîáëþäàòü ïðàâèëà óòèëèçàöèè àêêóìóëÿòîðîâ. Îáðàòèòåñü ê ìåñòíûì íîðìàòèâíûì àêòàì çà èíôîðìàöèåé î òðåáîâàíèÿõ ê óòèëèçàöèè. Íèêîãäà íå áðîñàéòå àêêóìóëÿòîðû â îãîíü. Àêêóìóëÿòîðû ìîãóò âçîðâàòüñÿ ïîä âîçäåéñòâèåì îãíÿ. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 23 Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes. Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 24 Service ska utföras av utbildad servicepersonal med kunskap om batterierna och nödvändiga försiktighetsåtgärder. Håll ej behörig personal borta från batterierna. Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning. Använda batterier får aldrig brännas upp. De kan explodera. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 25: Preassembled System Installation
To assemble the components, you may need the following tools: Medium flat-bladed screwdriver Short-handled #2 Phillips screwdriver ® Long-handled #2 Phillips screwdriver 7 and 8 mm wrench or socket 14 mm wrench or socket Utility knife Adjustable pliers 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 26: Floor Loading
NOTE Verify that the forklift or pallet jack is rated to handle the weight of the system (see Table 1 for system weight). Pallet Rear Pallet Front Figure 3. Inserting the Forklift Jacks 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 27 Hold the ramp in place and cut the strap that binds it to the system. C A U T I O N If not held in place when the strap is cut, the ramp can fall and cause injury. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 28: Unloading The System
The system is heavy. See Table 1 for system weight. If unloading instructions are not closely followed, the system can cause serious injury. C A U T I O N Do not tilt system more than 10° sideways from vertical. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 29 (see Figure 6). Front Stabilizing Bracket (M10) Bolts Rear Stabilizing Bracket (M10) Bolts Front Stabilizing Brackets Rear Stabilizing Brackets Figure 6. Removing the Stabilizing Brackets 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 30 PREASSEMBLED SYSTEM INSTALLATION Remove the four anchor bolts from the bottom of the system (see Figure 7). NOTE Eaton recommends using adjustable pliers to remove the anchor bolts. If the leveling feet are not fully retracted, turn the leveling feet clockwise until they are retracted (see Figure 7).
Page 31 See Figure 8. Pallet Front Pallet Rear Figure 8. Unloading the System Roll the system to the final installation location. Continue to “Preassembled System Setup.” 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 32: Preassembled System Setup
To close the door, push in on the handle until it snaps into place. Remove the accessory box which is located in the rear of the system behind the rack doors. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 33 Reverse the door handle mounting. NOTE The handle uses gravity to operate properly. Reversing the handle is required. Move the Eaton logo to the upper part of the door. Verify that the leveling feet are long enough to lower to the floor.
Page 34: Installing The Input And Output Wiring
Figure 9 shows input and output wiring in a bottom entry system and a top entry system. Wiring in a Bottom Entry System Wiring in a Top Entry System Figure 9. Wiring Entry Options 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 35 Remove the five screws on the wireway access cover and retain. Remove the cover and retain. See Figure 11. Figure 11. Removing the Wireway Access Cover (Bottom Entry Rack Shown) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 36 ® to accommodate the input and output wiring from the utility to the BladeUPS Bar. Replace the conduit landing plate. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 37 Neutral Neutral Safety Ground Ground Ground 2 mm (14 AWG) to 6 Nm (50 lb in) 52 mm (1/O) * Use 13.3 mm (6 AWG) 90_C copper wire minimum. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 38: Installing The Ups Internal Batteries
Figure 14). Load Connector Input Battery Breaker Breaker Breaker Figure 14. BladeUPS Module Rear Panel NOTE The load connector breaker controls the load connector only, not the output power cord. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 39 Slide the battery trays into the cabinet (see Figure 17). Verify that each tray is properly aligned before sliding the tray in. When a tray is fully installed, tuck the plastic handle on the end of the tray into place. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 40 For six UPS preassembled systems only. Repeat Steps 1 through 6 for UPS 6. If installing optional EBM(s), continue to the following section, “EBM Setup.” Otherwise, continue to “Parallel System Initial Startup” on page 42. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 41: Ebm Setup
- (2) rear hold-down brackets - (12) hex-head screws - (4) U-shaped 10-32 clip nuts EBM user's guide NOTE Discard the EBM user's guide. Use this user's guide to install the EBM. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 42: Rack Setup For The Ebm
4 holes above the last installed screw (see Figure 20). NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 43 Wireway Wireway Bottom of Rack Bottom of Rack Front Rail Screw Positions Rear Rail Screw Positions Figure 20. Rail Screw Positions for the EBM (Single UPS With Two EBMs Shown) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 44 7 holes above the last installed screw. Clip Nuts Figure 22. Securing the Rear Rail Repeat Steps 3 and 4 for the other rail. Tighten the assembly wing nuts on both rail assemblies. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 45 11. Secure the front of the EBM to the rack using two hex-head screws in each mounting bracket as shown in Figure 24. Hex-Head Screws Figure 24. Securing the EBM Mounting Brackets 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 46: Ebm Installation
See Figure 27 on page 40 and Figure 28 on page 41 for examples of EBM connections in a parallel system. NOTE Each UPS in a parallel system must have the same number of EBMs. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 47 PREASSEMBLED SYSTEM INSTALLATION Battery Breakers EBM Battery Connectors EBM Cable Battery Breaker UPS Battery Connector Figure 26. Typical EBM Installation 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 48 PREASSEMBLED SYSTEM INSTALLATION Figure 27. Example EBM Installations in Preassembled Parallel Systems NOTE Figure 27 shows systems using the supplied EBM cables and optional 0.9m (3 ft) battery extension cables. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 49 PREASSEMBLED SYSTEM INSTALLATION Figure 28. Example EBM Installation in a Large Parallel System 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 50: Parallel System Initial Startup
10. On any UPS, press any button on the front panel display to activate the menu options, and then press the button until the TURN UPS ON/OFF menu displays. 11. Press the button to display the TURN SYSTEM ON option; press the button. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 51 17. To change any other factory-set defaults, see “Operation” on page 93. NOTE Eaton recommends setting the Date and Time and the Start screen. NOTE Verify that the Parallel Operation Settings are set appropriately for your system. For example, if you know the load will exceed the redundancy level of the system, set the Parallel Operation Mode to “Capacity...
Page 52 NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in the parallel system are updated to the same firmware version. NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage.
Page 53: Standard System Installation
Tools Required To assemble the components, you may need the following tools: Medium flat-bladed screwdriver Short-handled #2 Phillips screwdriver Long-handled #2 Phillips screwdriver 7 and 8 mm wrench or socket 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 54: Unpacking The Cabinet
Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 model) or 400Y/230V nominal, 380–415 Vac acceptable (BladeUPS 12i model) 50/60 Hz Wall-mounted breaker that is readily accessible to the operator 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 55: Preparing The Rack
Reverse the door handle mounting. NOTE The handle uses gravity to operate properly. Reversing the handle is required. Move the Eaton logo to the upper part of the door. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 56 Allow for hole spacing and numbering (see Figure 29). For guidelines for configuring a parallel system with EBMs, see page 3. Continue to the following section, “Installing the Input and Output Wiring.” 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 57: Installing The Input And Output Wiring
Figure 30 shows input and output wiring in a bottom entry rack and a top entry rack. Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Figure 30. Wiring Entry Options 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 58 Bottom Entry Wiring only. Remove the eight screws on the wireway top cover and retain. Slide the cover back and off the wireway and retain. See Figure 32. Wireway Top Cover Ferrite Assembly (mounted) Figure 32. Removing the Wireway Top Cover 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 59 Figure 34 and Table 6. Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 32). Ground Ground Bottom Entry Terminal Block Top Entry Terminal Block Figure 34. BladeUPS Bar Terminal Block 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 60: Ebm Setup
NOTE Discard the EBM user's guide if you are installing the EBM with a new UPS at the same time. Use the UPS user's guide to install both the UPS and the EBM. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 61: Rack Setup For The Ebm
If you are installing additional rails, place the next rail 4 holes above the last installed screw (see Figure 36). NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 62 Figure 36. Front Rail Screw Positions for the EBM Secure the rail to the front of the rack with two hex-head screws (see Figure 37). Front Rail Hex-Head Screws Figure 37. Securing the Front Rail 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 63 The EBM is heavy (see page 130). Moving the EBM requires a minimum of two people. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 64 11. Secure the front of the EBM to the rack using two hex-head screws in each mounting bracket as shown in Figure 41. Hex-Head Screws Figure 41. Securing the EBM Mounting Brackets 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 65: Ups Setup
Verify that the following items are included with the UPS: UPS front cover Communication terminal block connectors: - (3) two-pin connectors - (2) two-pin connectors with jumpers - (1) three-pin connector (2) wire saddles Communication cable (DB-9/DB-9) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 66 Parallel system only. Verify that the following items are included with each Powerware Hot Sync CAN Bridge Card: CAN Bridge Card cable with (2) RJ-45 connectors Redundant signal cable with (2) two-position terminal block connectors (2) blue terminating plugs 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 67: Rack Setup For The Ups
Top of Rail Position 9 Mounting Bracket Position 4 Bottom of Rack Position 1 Bottom of Rail or Top of Other Cabinet Figure 43. Front Rail Screw Positions for the UPS 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 68 Position 12 Position 11 Position 2 Position 1 Front M5 Screws Figure 45. Securing the Front Rail Adjust the rail size on the rail assembly for the depth of your rack. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 69 The UPS is heavy (see page 130). Removing the UPS from its carton requires a minimum of two people. Use the corrugated lifting sling (packaged with the UPS) to move the UPS. Place the UPS on a flat, stable surface with the front of the UPS facing toward you. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 70 UPS and secure with the supplied 6-32 flat-head screws (see Figure 48). Mounting Bracket 6-32 Flat-Head Screws Figure 48. Installing the UPS Mounting Brackets 12. Slide the UPS into the rack. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 71 Verify that the brackets seat firmly, then tighten the nuts on the rear hold-down brackets. The UPS is now secured in the rack. Figure 50. Inserting the Rear Hold-Down Bracket 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 72 2-Pin with Jumper 2-Pin Connector 2-Pin with Jumper 3-Pin Connector Wire Saddle Figure 51. Installing the Communication Terminal Block Connectors 20. Continue to the following section, “Installing the UPS Internal Batteries.” 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 73: Installing The Ups Internal Batteries
When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Figure 53. Installing the UPS Battery Trays Reinstall the battery cover plate. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 74: Ebm Installation
See Figure 56 on page 68 and Figure 57 on page 69 for examples of EBM connections in a parallel system. NOTE Each UPS in a parallel system must have the same number of EBMs. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 75 Continue to “Standalone UPS Installation” on page 70 or “Parallel UPS Installation” on page 72. Battery Breaker UPS Battery Connector EBM Cable Battery EBM Battery Breakers Connectors Figure 55. Typical EBM Installation 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 76 Figure 56. Example EBM Installations in Parallel Systems NOTE Figure 56 shows one system using the supplied EBM cables and two systems using optional 0.9m (3 ft) battery extension cables. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 77 STANDARD SYSTEM INSTALLATION Figure 57. Example EBM Installation in a Large Parallel System NOTE Figure 57 shows a system using optional 0.9m (3 ft) battery extension cables. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 78: Standalone Ups Installation
If an emergency power-off (disconnect) switch is required by local codes, see “Remote Emergency Power-off” on page 113 to install the REPO switch before powering on the UPS. Continue to “Standalone UPS Initial Startup” on page 88. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 79 Figure 58. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord) NOTE The load connector breaker controls the load connector only, not the output power cord. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 80: Parallel Ups Installation
Be absolutely sure there is no power. Verify that all circuit breakers are in the OFF (O) position. NOTE The load connector breaker controls the load connector only, not the output power cord. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 81 (see Figure 68 on page 84). NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication Bay 2 (see Figure 58 on page 71), leaving Communication Bay 1 available for other types of X-Slot cards.
Page 82 Install one of the two supplied blue terminating plugs (see Figure 60) into the CAN IN port on the first UPS (UPS 1 in Figure 62). Blue Terminating Plug (CAN IN) Figure 60. Installing the Blue Terminating Plug (First UPS) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 83 UNIT 2, and so forth. NOTE You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 62) or at the top of the rack. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 84 UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all wiring is correct for proper operation. 14. Remove the Standalone/Parallel terminal block connector from the last UPS (UPS 3 in Figure 62). 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 85 Slide the plug retainer back in and tighten the screws. NOTE The plug retainer prevents the plug from being inadvertently unplugged. 21. Continue to “Parallel System Initial Startup” on page 90. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 86: Single Parallel-Ready Ups Installation
Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar. Switch off utility power to the distribution point where the parallel-ready UPS system will be connected. Be absolutely sure there is no power. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 87 (see Figure 68 on page 84). NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication Bay 2 (see Figure 58 on page 71), leaving the X-Slot Communication Bay 1 available for other types of X-Slot cards.
Page 88 13. You can install an optional REPO circuit that will shut down the entire parallel-ready system using a single switch. See “Remote Emergency Power-off” on page 113 to install the REPO switch before powering on the parallel-ready system. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 89 NOTE The plug retainer prevents the plug from being inadvertently unplugged. 15. Continue to “Parallel System Initial Startup” on page 90. Plug Retainer Figure 66. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 90: Ups Installation Into An Existing Parallel System
Figure 67. Powerware Hot Sync CAN Bridge Card NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication Bay 2 (see Figure 58 on page 71), leaving the X-Slot Communication Bay 1 available for other types of X-Slot cards.
Page 91 CAN OUT port. Continue to Step 10. Remove and discard the black terminating plug installed in the CAN IN port of the first UPS. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 92 Reconnect the CAN Bridge Card Cable to the Powerware Hot Sync CAN Bridge Card. g. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X-Slot communication bay. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 93 UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all wiring is correct for proper operation. 14. Remove the Standalone/Parallel terminal block connector from the last UPS (UPS 3 in Figure 69). 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 94 UPS, but does not specify which UPS or how many. 17. If you left the UPSs unattached to the rack, secure the front and rear of each UPS as described in Steps 14 and 15 on page 63. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 95 21. Continue to “Parallel System Initial Startup” on page 90. If you installed the additional UPS(s) without shutting down the parallel system, perform the steps in “Parallel System Initial Startup”on the additional UPS(s) only. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 96: Standalone Ups Initial Startup
Switch on utility power where the UPS is connected. Remove the breaker ties from the circuit breakers. | ) position. Switch the UPS input circuit breaker to the ON ( 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 97 EBMs. 19. To change any other factory-set defaults, see “Operation” on page 93. NOTE Eaton recommends setting the Date and Time and the Start screen. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 98: Parallel System Initial Startup
Deactivate the external REPO switch and restart the UPS. 21. See “Updating the UPS Firmware” on page 128. NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage.
Page 99 17. To change any other factory-set defaults, see “Operation” on page 93. NOTE Eaton recommends setting the Date and Time and the Start screen. NOTE Verify that the Parallel Operation Settings are set appropriately for your system. For example, if you know the load will exceed the redundancy level of the system, set the Parallel Operation Mode to “Capacity...
Page 100 NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in the parallel system are updated to the same firmware version. NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage.
Page 101: Operation
(see Figure 72). A thicker bar indicates the node is energized. Bypass Output Power Percentage Rectifier/ Inverter Battery Charge Remaining Charger (or Battery is Charging) Battery Figure 72. BladeUPS Module Mimic Screen 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 102: Changing The Language
Display Functions As the default or after 15 minutes of inactivity, the LCD displays the selectable Start screen. The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu. The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen.
Page 103 Type / Part Number / Serial Number / Firmware / Display / System Display / CAN Bridge Turn UPS On/Off On and Off Options Turn UPS Off / Turn System On / Turn System Off 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 104: User Settings
Batteries” on page 105.) Use this setting only with customer-supplied external batteries and the External Battery Interconnect. Power Strategy [High Efficiency] [Standard] High Efficiency For more information, see the following section, “Operating Modes.” 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 105: Operating Modes
UPS returns to High Efficiency operation. You can change the default High Efficiency setting to Standard from the front panel. See Table 9 “User Settings” on page 96. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 106: Battery Mode
When the UPS is turned off and remains plugged into a power outlet, the UPS is in Standby mode. The indicator is off, indicating that power is not available to your equipment. The battery recharges when necessary. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 107: Ups Startup And Shutdown
UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 10. Press any button on the front panel display to activate the menu options. Select TURN UPS ON/OFF, TURN UPS ON, and press the button. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 108: Starting A Parallel System
Correct the alarms and restart if necessary. 11. On any UPS, press any button on the front panel display to activate the menu options. Select TURN UPS ON/OFF and TURN SYSTEM ON. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 109: Starting The Ups On Internal Bypass
Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 110: Standalone Ups Shutdown
UPS stops beeping. The output relays open, the UPS transfers to Standby mode, and the indicator turns off. Switch the UPS battery circuit breaker to the OFF (O) position. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 111: Parallel System Shutdown
CONTROL and GO TO NORMAL MODE. Alternatively (standalone UPS only): Press any button to activate the menu options, then select TURN UPS ON/OFF, TURN UPS ON, and OK to confirm. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 112: Setting Power Strategy
UPS + 1 EBM UPS + 2 EBMs UPS + 3 EBMs UPS + 4 EBMs Press the button to save the setting. Press the button until the Start screen appears. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 113: Configuring The Ups For Customer-Supplied External Batteries
To adjust the Battery Low Alarm Level setting to provide different warning times for a parallel system with additional EBMs installed, see Table 10. Press the button to save the setting. Press the button until the Start screen appears. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 114: Running Automatic Battery Tests
SETTINGS, USER SETTINGS, BATTERY SETUP, and Automatic Battery Tests. Use the or buttons to select Disabled. Press the button to save the setting. Press the button until the Start screen appears. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 115: Communication
DB-9 Communication Port Redundant Signal Wiring (For Parallel Use Only) Relay Output Contacts X-Slot Communication Bay 1 X-Slot Communication Bay 2 Figure 73. Communication Options and Control Terminals (Standalone UPS shown) 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 116: Installing Communication Options And Control Terminals
See “Communication Options” on page 109 or “Control Terminals” on page 111 for detailed information. Route and tie the cable(s) out of the way. Continue to “Operation” on page 93 to start up the UPS. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 117: Communication Options
Figure 75. Communication Port Table 12. Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS Transmit to external device Receive from external device Signal common (tied to chassis) — 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 118: X-Slot Cards
See Figure 73 on page 107 for the location of the two X-Slot communication bays. ConnectUPS-X Web/SNMP Card Modbus Card Relay Interface Card Industrial Relay Card Power Xpert Gateway Series 2000 Card Figure 76. Optional X-Slot Cards 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 119: Control Terminals
The relay output contacts must not be connected to any utility connected circuits; the utility requires reinforced insulation. The relay output contacts have a maximum rating of 30 Vac/1A and 60 Vdc/2A nominal values. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 120: Programmable Signal Inputs
Set actions for alarms from a generator, such as disabling the charger for an undersized generator or shutdown for a failed generator. Configure an ATS (automatic transfer switch) sensor to transfer the system to Bypass mode. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 121: Remote Emergency Power-Off
Securely mount the remote REPO switch. Recommended locations include near operator's consoles or near exit doors. Refer to the REPO switch manufacturer's installation instructions for enclosure dimensions and wiring knockouts. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 122: Installing Repo For A Parallel System
REPO contact. See Figure 80 for NO REPO wiring and Figure 81 for NC REPO wiring. Reconnect the REPO connector pins and turn on the UPS manually to restart. Short the pins to keep the UPS running. Maximum resistance is 10 ohm. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 123 UPS 1 REPO Terminals (Normally-Open) + Polarity Normally-Open – Polarity + Polarity Factory-Installed Jumper Wire Normally-Closed – Polarity (do not remove) Figure 80. Normally-Open REPO Switch Wiring in a Parallel System 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 124 Normally-Closed – Polarity UPS 1 REPO Terminals + Polarity Normally-Open REPO Switch – Polarity (Normally-Closed) + Polarity Normally-Closed – Polarity Figure 81. Normally-Closed REPO Switch Wiring in a Parallel System 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 125: Parallel Communication
1–2 minutes to complete once all the UPSs in the parallel system have logic power. If a UPS is shut down or otherwise loses logic power, the UPS will re-identify itself in the proper sequence once logic power is restored. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 126: Metering
In a standalone UPS, the load can be connected from the outlet cord or the Anderson load connector. The Output measurement would be the total load on the UPS, and the Load Receptacle reading would be the portion supplied by the Anderson load connector. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 127: Ups Maintenance
If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The batteries charge to 80% capacity in fewer than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after long-term storage.
Page 128: Replacing Batteries
EBM. If not already installed, install the supplied mounting brackets on the new EBM. Replace the EBM. See “Recycling the Used Battery or UPS” on page 128 for proper disposal. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 129: How To Replace Ups Internal Batteries
Unplug the LCD cable connecting the back of the control panel to the electronics module. LCD Cable Figure 82. Removing the UPS Front Cover NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to Bypass mode. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 130 When a tray is fully installed, tuck the plastic handle on the end of the tray into place. Figure 84. Installing the UPS Battery Trays 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 131: Testing New Batteries
Press any button to activate the menu options. Select CONTROL then START BATTERY TEST. NOTE The battery test may not start immediately. The request is scheduled and the UPS determines when the test starts. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 132: Replacing The Electronics Module
Pull firmly to unseat the connectors. Use two hands to support the module. NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 133 Push the top of the front cover firmly into place, and then push the bottom firmly into place. Verify that no alarms are indicated on the control panel. Transfer the UPS to Normal mode. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 134: Replacing A Ups In A Parallel System
For the location of the cables, see Figure 62 on page 76. Disconnect any other cables, such as REPO signals or serial communications. Switch the UPS load connector circuit breaker to the OFF (O) position. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 135 14. If not returning the UPS for warranty, see ”Recycling the Used Battery or UPS” on page 128 for proper disposal. 15. Continue to “UPS Installation into an Existing Parallel System” on page 82. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 136: Recycling The Used Battery Or Ups
Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements and benefits, visit www.eaton.com/powerquality often for updates. You can download the latest firmware version. The downloadable file includes the instructions for installing the update.
Page 137: Specifications
3.7m (12 ft) UPSCord12CER 12 kW CE input/output IEC 309-32A 1.2/1.2m (4/4 ft) UPSCord12PCE 12 kW CE parallel Anderson* 0.5m (1.5 ft) * Customized Anderson connector for use with Eaton BladeUPS Bar 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 138 BladeUPS Bar (see Table 14 on page 129). Noise Filtering MOVs and common mode line filter Input Power Factor High Efficiency setting: load dependent Standard setting: >0.99 Input Mode Three-phase 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 139 >150%: load transfers to Bypass mode after 300 ms Voltage Waveform Standard mode and Battery mode: Sine wave; <2% THD with linear load; <5% with nonlinear load Full Output Three-phase 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 140 BladeUPS 12 12/6 4.7/13.6 9.5/27 17/42 27/60 34/76 BladeUPS 12i 12/6 4.7/13.6 9.5/27 17/42 27/60 34/76 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 141 24/57 38/82 48/105 48/24 6.7/19.2 13/34 23/54 35/77 44/98 60/30 6.2/18.4 13/33 22/52 33/74 42/94 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 142 SPECIFICATIONS 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 143: Troubleshooting
Check for one of the following alarms: bypass may be unstable or in brownout over or under voltage, bypass over or under frequency, or bypass conditions. unavailable. LED is flashing slowly. 1 beep every second. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 144 Wait until the battery test completes. To cancel a test in progress, see “Testing New Batteries” on page 123. Battery test failed. The batteries need service. Contact your service representative. Clear the alarm by opening the battery breaker. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 145 The UPS failed to identify itself as a Verify the CAN wiring (see page 75). not start. paralleled UPS within two minutes after If the condition persists, contact your service representative. utility power was applied. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 146: Silencing The Alarm
A replacement or repair unit will be shipped, freight prepaid for all warrantied units. Help Desk NOTE For critical applications, immediate replacement may be available. Call the for the dealer or distributor nearest you. 164201649 Rev 6 www.eaton.com/powerqualtiy Eaton BladeUPS (12 kVA) User's Guide...
Page 147: Warranty
Products (individually and collectively, the “Product”) purchased and registered with Eaton and cannot be transferred. This restriction applies even in the event that the Product is initially sold by Eaton for resale to an End-User. This Warranty gives you specific legal rights, and you may also have other rights which vary from State to State (or jurisdiction to jurisdiction).
Page 148 Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due from End-User (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.

Eaton Powerware BladeUPS User Manual

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