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3. DRIVE AXLE DISASSEMBLY
1)
GENERAL INSTRUCTIONS FOR CORRECT ASSEMBLY AND DISASSEMBLY
(1)
Disassembly and assembly are to be accomplished only by trained personnel.
(2)
The assembly can be made reverse to the respective disassembly instruction.
(3)
Drain oil before removing, check for presence of metal particles.
(4)
Mark the parts to each other before dismantle.
(5)
Never use a hard object to separate tightly fitted assemblies. To remove bearings, drive flanges
and similar parts, use the proper pullers.
(6)
It is recommended that the special tools according page 3-120 used for disassembly.
(7)
Do not place parts on a dirty surface.
(8)
Systematically replace used seals, O-rings and, if necessary, bearings on disassembly.
(9)
Clean parts before reassembly.
(10)
Replace or clean corroded parts.
(11)
The cages of bearings rotating in oil are to be coated with oil at reassembly.
(12)
Seal ring treads on flanges, shafts etc. must be preserved with SAE80W-90/API GL-5 before
mounting.
(13)
Oil seal rings and particularly the anti-dust lip seals must be filled with grease.
(14)
The universal joint shafts and the axle shafts must not be force mounted(They must slide).
(15)
At mounting of radial seal rings pay attention that there is suffice overlap to the housing bores.
Pay attention for a plain alignment of the radial seal ring. The seal lips always must not be
contacted with Loctite.
(16)
The bolted or keyed assemblies safeties are to be checked according to instructions ; in case of
doubt, consult Hyundai dealer.
(17)
Refill the oil after assembly.
(18)
Repair weldment is only allowed after consultation with Hyundai.
3-114
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