Hyundai 14BRJ-7 Manual
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Hyundai 14BRJ-7 Manual

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Руководство по эксплуатации рич-траков
HYUNDAI, моделей
14/16/20/25BRJ-7
Публ. №: 91HJ-30040
Март 2009

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  • Page 1 Руководство по эксплуатации рич-траков HYUNDAI, моделей 14/16/20/25BRJ-7 Публ. №: 91HJ-30040 Март 2009...
  • Page 2 HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they are only as safe and efficient as the operator and the persons responsible for maintaining them. Do not make any repairs to this truck unless you have been trained in safe lift truck repair procedures and are authorized by your employer.
  • Page 3 HYUNDAI lift truck in a safe and correct manner. Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today's technology can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks.
  • Page 4 The descriptions and specifications included in this manual were in effect at the time of printing. HYUNDAI reserves the right to make improvents and changes in specifications or design, without notice and without incurring obligation. Please check with your authorized HYUNDAI dealer for information on possible updates or revisions.
  • Page 5 Acquaint yourself with the various procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift truck's features, operation, or manuals.
  • Page 6 SAFETY LABELS 1. LOCATION Always keep these labels clean. If they are lost or damaged, attach them again or replace them with new labels. 14/16BRJ-7 10 11 ÃæÀüÇÒ ¶§´Â ¹èÅ͸® Ä¿¹ö¸¦ ¿›¾î Áֽʽÿä. ÃæÀüÁß¿¡´Â ¿›˚ú Æø¹ß¼º ¼ö¼Ò ˚¡½º˚¡ ¹ß»ýÇϹǷΠț±â¸¦ Àý´ë·Î ˚¡±îÀÌ ÇÏÁö ¸¶½Ê½Ã¿ä. OPEN THE BATTERY COVER WHEN CHARGING.
  • Page 7 2. DESCRIPTION There are several specific warning labels on this machine please become familiarized with all warning labels. Replace any safety label that is damaged, or missing. WARNING MAST(ltem 2) This warning label is positioned on the side of the mast. Never stand or work under the raised forks even if the hydraulic safety lock lever is applied.
  • Page 8 WARNING SAFETY(Item 12) This warning safety is located on the right FOR SAFETY Before putting this truck in operation, test brakes, steering controls, horn and side frame of the cab. other devices for safety and easy of operation. Before putting this truck in operation, test Only trained and qualified persons should operate this truck.
  • Page 9 GUIDE 1. DIRECTION The direction of this machine indicate forward, Left backward, right and left when machine is in the travelling direction. Rear Front Right 14BRJ7OM07 2. SERIAL NUMBER Inform following when you order parts or the machine is out of order. MACHINE SERIAL NUMBER Serial No.

  • Page 10: Table Of Contents

    CONTENTS 1. GENERAL SAFETY RULES 1. Daily inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 2.
  • Page 11 7. Battery connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14 8.
  • Page 12 16. Battery charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18 17.

  • Page 13: General Safety Rules

    1. GENERAL SAFETY RULES 1. DAILY INSPECTION At the beginning of each shift, inspect your truck and fill out a check, maintenance and lubrication table. Check for damage and maintenance problems. Have repairs made before you operate the truck. Do not make repairs yourself. Lift truck mechanics are trained professionals.

  • Page 14: Do's And Don'ts

    2. DO'S AND DON'TS Do watch for pedestrians. D35AOM03 Do wear safety equipment when required. D35AOM05 Don't mix drugs or alcohol with your job. D35AOM02 Don't block safety or emergency equipment. 14BRJ7OM04 Don't smoke in NO SMOKING areas or when charging. D35AOM06...
  • Page 15 Don't operate the truck outdoors in rainy day. D35AOM033 Don't perform battery charging service in the room without adequate ventilation. D35AOM034...

  • Page 16: No Riders

    3. NO RIDERS The operator is the only one who should be on a truck. 14BRJ7OM11 Never transport personnel on the forks of a lift truck. 14BRJ7OM12...

  • Page 17: Pedestrians

    4. PEDESTRIANS Make people stand back, even when you are parked. 14BRJ7OM13 Watch for people in your work area even if your truck has warning lights or alarms. People may not watch for you. D35AOM14 Watch where you are going. Look in the direction of travel.

  • Page 18: Operator Protection

    5. OPERATOR PROTECTION Keep under the overhead guard. Always keep your body within the confines of the truck. 14BRJ7OM16 Be specially careful when traveling and maneuvering in tight areas. 14BRJ7OM05...

  • Page 19: Fork Safety

    6. FORK SAFETY Never allow anyone to walk under raised forks. B207OM17 There is special equipment to raise people for overhead work. DO NOT USE LIFT TRUCKS. 14BRJ7OM19...

  • Page 20: Pinch Points

    7. PINCH POINTS Keep hands, feet and legs out of the mast. B207OM20 Don't use the mast as a ladder. 14BRJ7OM21 Never try to repair the mast, carriage, chain, or attachment yourself. Always get a trained mechanic. 14BRJ7OM22...

  • Page 21: Travel

    8. TRAVEL Travel with the load near the floor/ground with mast tilted back to cradle the load whenever possible. Never lift or lower the load when the truck is in motion. 14BRJ7OM23 When handling bulky loads that restrict your vision operate your truck in forward to improve visibility.

  • Page 22: Grades, Ramps, Slopes And Inclines

    9. GRADES, RAMPS, SLOPES AND INCLINES Never turn on a grade, either loaded or unloaded. UNLOADED - Forks downgrade 14BRJ7OM26 LOADED - Forks upgrade 14BRJ7OM27 1-10...

  • Page 23: Tip Over

    10. TIP OVER LATERAL TIP OVER Lateral tip over can occur with a combination of speed and sharpness of turn. This combination will exceed the stability of the truck. This condition is even more likely with an unloaded truck. With the load or mast raised, lateral tip over can occur while turning and/or braking when traveling in forward or accelerating and turning while traveling...

  • Page 24: Surface And Capacity

    11. SURFACE AND CAPACITY Avoid these conditions. They can cause a truck to tip over or lose traction for braking or driving. Know the weight of your truck and load. Especially when using elevators, Know the capacity of the elevator you intend to use.

  • Page 25: Parking

    12. PARKING Never park on a grade. 14BRJ7OM33 Always come to a complete stop before leaving truck. Be sure travel control is in NEUTRAL. 14BRJ7OM34 Lower forks fully to floor and tilt forward. 14BRJ7OM35 Turn key to OFF position. 14BRJ7OM36 1-13...

  • Page 26: Lifting, Jacking And Blocking

    13. LIFTING, JACKING AND BLOCKING Lifting or jacking any large piece of equipment such as forklift truck presents obvious hazards. It must be done with great care and forethought. SAFE PARKING Before working on truck : Park truck on a hard, level and solid surface, such as a concrete floor with no gaps or breaks. Put mast in vertical position and fully lower the forks or attachment.
  • Page 27 Slowly lift truck and lower drive wheels onto the cradles or place blocking under frame prop points. When maintenance work is completed, lower the truck to the floor by reversing the lifting procedure. Check to be sure no tools or equipment are under the truck or wheels.
  • Page 28 Hold the shorter block against the outer rail and lower the mast until inner rail rests on the block. Reverse the procedure to remove blocking. Carriage & backrest Inner mast Rail Outer block Middle mast mast 14BRJ7JB07 RAISING FRONT OF TRUCK The truck may be raised at the front by lifting and blocking under the center of the frame member at the front frame.
  • Page 29 Before performing any maintenance work, check the truck for stable condition on the blocking. RAISING ENTIRE TRUCK (Refer to page 1-19) Refer to truck data plate for truck weights. Park truck safely as described in "Safe Parking". Lower mast fully. If necessary, drive truck onto boards to increase ground clearance.
  • Page 30 SHIPPING TIE-DOWN INSTRUCTIONS Rear of truck With mast and carriage Installed a. Lower the carriage fully. b. Put a tie down(e.g., chain) between the carriage fork bars. Without a mast and carriage installed a. Put a chain across the truck floor plate. rotect truck from chain damage by using covered chain or protective material under the chain at contact...

  • Page 31: Loading And Unloading By Crane

    14. LOADING AND UNLOADING BY CRANE Check the weight, length, width and height of the truck referring to the chapter 8, specifications when you are going to hoist the truck. Before loading the truck, battery must be removed. Refer to page 7-20 for a safe battery removal.

  • Page 32: Operating Hazards

    2. OPERATING HAZARDS 1. LOOSE LOADS Loose or unbalanced loads are danger- ous. Observe these precautions. Never carry loose or uneven material. 14BRJ7OM39 Center wide loads. n t e i d e l o a 14BRJ7OM40 Stack and band loose material. BR147OM41...

  • Page 33: Long And Wide Loads

    2. LONG AND WIDE LOADS With long or wide loads, you need more room. So slow down and watch your clearance. When extra-long material makes it necessary to travel with the load elevated, do so with extreme care and be alert to load end-swing when turning.

  • Page 34: Low Overhead Clearance

    4. LOW OVERHEAD CLEARANCE Know the height of your truck, with and without a load. Check your clearances. Keep the load low and tilted back. 14BRJ7OM44 Watch overhead clearance: Moving into overhead structures can tip a truck over, or spill a load. 14BRJ7OM45 5.

  • Page 35: Drop-Offs

    6. DROP-OFFS To avoid these hazards, you must: Talk to the truck driver yourself: make sure the driver does not move the trailer until you are done. Apply trailer brakes. Use wheel chocks. Use trailer-to-dock locking system if available. The impact of moving in and out of a 14BRJ7OM48 trailer may cause the trailer to creep or move.

  • Page 36: Chain Slack

    8. CHAIN SLACK Slack chains mean rail or carriage hang- Raise the forks before you move, or broken chains can result. D35AOM51 D35AOM52 9. PALLETS AND SKIDS Do not move or store materials on damaged pallets or skids. Items can fall through them causing severe injury or death.

  • Page 37: Caution For Electrical Lines

    10. CAUTION FOR ELECTRICAL LINES When moving the machine with the mast raised, watch out electrical lines over the machine. The operation near the electrical lines is very dangerous. Operate within safe working permitted as below. Supply voltage Min safe separation 6.6 kV 3m (10ft) 1416BRJ7SF01...

  • Page 38: Know Your Truck

    3. KNOW YOUR TRUCK 1. GENERAL LOCATIONS OUTLINE 14BRJ7OM54 TRUCK TYPE : Electric, 48 Volt. Mast Steering wheel Carriage and backrest Control lever Load tire and brake Overhead guard Drive unit and tire...

  • Page 39: Data/Safety Plates And Decals

    Truck serial number An identification number assigned to this particular truck and should be used when requesting information or ordering service parts for this truck from your authorized HYUNDAI dealer. The serial number is also stamped on the frame. Attachment description(If any installed) The user must see that the truck is marked to identify the attachment(s), including the weight of the truck/attachment combination and truck capacity with the attachment.
  • Page 40 OPERATING SAFETY WARNING DECAL WARNING FOR SAFETY: 1. BEFORE PUTTING THIS TRUCK IN OPERATION TEST BRAKES, STEERING CONTROLS, HORN AND OTHER DEVICES FOR SAFETY AND EASY OF OPERATION. 2. ONLY TRAINED AND QUALIFIED PERSONS SHOULD OPERATE THIS TRUCK. 3. OPERATE TRUCK OR AUXILIARY DEVICES ONLY FROM OPERATOR'S SEAT. 4.
  • Page 41 Mast warning decal This safety decal is placed on the mast to warn of the danger of injury from movement between rails, chains, sheaves, fork carriage, and other parts of the mast assembly. Do not climb on or reach into the mast. Personal injury will result if any part of your body is put between moving parts of the mast.

  • Page 42: Instruments And Controls

    3. INSTRUMENTS AND CONTROLS 3 4 5 14BRJ7OM61 Monitor panel Steering wheel Start switch Directional control switch Lift lever 10 Horn switch Tilt lever 11 Beacon lamp (Option) Reach lever 12 Brake pedal Attachment lever(Option) 13 Emergency switch Accelerator Familiarize yourself with the controls and follow safe operating procedures.

  • Page 43: Instruments Panel

    4. INSTRUMENTS PANEL STRUCTURE The instrument panel has six built-in red LED, which provide the operator with an easy information about the status of some truck devices. H Y U N D A I 15B7OM65 Oil level warning lamp (option) Key 2 button Wrench warning lamp Key 3 button...
  • Page 44 WARNING LAMP When the key switch is OFF, the display makes a general test lighting and switching OFF all the LED in sequence. Oil level warning lamp (Option) This LED lights when the measured oil level of the hydraulic circuit is under the minimum acceptable mark. To connect the oil sensor output to the Analogue Input #1.
  • Page 45 TESTER MENU Status of keyboard buttons can be monitored in real time in the TESTER menu. Key 1 button Status of keyboard button: ON = Input active, button pushed OFF = Input not active, button released 16B7OM67 Key 2 button Status of TURTLE keyboard button: ON = Input active, button pushed...
  • Page 46 LCD FUNCTION 15B7OM77 Battery's state of charge The battery's state of charge indication is displayed on the left side of the unit (1); it is shown by ten notches. Each notch represents the 10% of the battery charge. As the battery becomes discharged, the notches turn off progressively, one after the other, in proportion to the value of the residual battery charge.
  • Page 47 Turtle The turtle symbol (3) is normally off; when it appears (fixed) it shows activation of the "soft" mode of the truck, in which maximum speed and acceleration are reduced. The "soft" mode can be activated pressing button Hour meter The number displayed on the bottom right side of the unit (4) shows the Hours Worked.

  • Page 48: Operating Switches And Levers

    5. OPERATING SWITCHES AND LEVERS KEY SWITCH Power is supplied to the control circuit through this switch, which is placed on OFF ON clockwise. OFF : The key can be removed or inserted and power is turned off. ON : Both control circuits for hydraulics and running can be activated.
  • Page 49 ACCELERATOR PEDAL This pedal is used to vary running speed, which Black depends upon how far the pedal is depressed. In running, the electrical brake will be smoothly applied by shifting the direction lever to the position opposite to the direction of vehicle advanced, and if the pedal is further depressed, the vehicle will run to the opposite direction after stopping once.
  • Page 50 TILT FINGERTIP LEVER TILT FORWARD (Fork down) Forward PUSH the lever FORWARD to tilt mast FORWARD. TILT BACK (Fork up) Backward PULL the lever BACK to tilt mast BACKWARD. HOLDING When the lever is released, tilting action stops. 14BRJ7OM82 REACH FINGERTIP LEVER REACH FORWARD (Reach out) Forward PUSH the lever FORWARD to move mast FORWARD.

  • Page 51: Seat Adjustment

    6. SEAT ADJUSTMENT SEAT ADJUSTMENT The seat adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long works hours and enhance work efficiency. Forward/Backward adjustment(A) Pull lever A to adjust seat forward or back ward. The seat can be moved forward and backward over 12mm in 10 steps.

  • Page 52: Daily Safety Inspection

    Do not make repairs yourself unless you are trained in lift truck repair procedures and authorized by your employer. Have a qualified mechanic make repairs using genuine HYUNDAI or HYUNDAI- approved parts. Do not operate a truck if it is in need of repair. If it is in an unsafe condition, remove the key and report the condition to the proper authority.

  • Page 53: Visual Checks

    2. VISUAL CHECKS First, perform a visual inspection of the truck and its major components : Walk around your lift truck and take note of obvious damage that may have been caused by operation during the last shift. Check that all capacity, safety, and warning plates or decals are attached and legible. Check that the battery is installed and secured in position correctly.

  • Page 54: Functional Checks

    3. FUNCTIONAL CHECKS Check the operation of the truck as follows. Before performing these checks, familiarize yourself with the operating procedures in Section Test warning devices, horn, lights, and other safety equipment and accessories. With the truck on, check the diagnostic display, or the hour meter and battery discharge indicator (depending on which truck you have).

  • Page 55: Operating Procedures

    5. OPERATING PROCEDURES 1. BEFORE OPERATING THE TRUCK Be sure that you have read and understand the information in this Operator's Manual and are trained and authorized before operating the lift truck. This equipment can be dangerous if not used properly. Safe operation is the responsibility of the operator.

  • Page 56: Starting The Truck

    3. STARTING THE TRUCK Before you start the truck, make sure that you have taken all the above mentioned precautions and that the directional control switch is in NEUTRAL. Also you must sit down on the seat before starting the truck. To start the truck, turn the key switch clockwise to the ON position.
  • Page 57 STOPPING AND PARKING To stop the vehicle in position, apply the Black brake after returning the drive lever to the neutral and reducing speed. 14BRJ7OM99 When parking the vehicle, release the foot from the brake pedal. Lower the fork to the lowest position. Tilt the mast forward a little.

  • Page 58: Controlling Speed

    4. CONTROLLING SPEED With the directional control switch in FORWARD or REVERSE, put your foot on the accelerator pedal and push down smoothly until the truck is moving at the desired speed. 5. BRAKING To stop the truck, lift your foot from the accelerator pedal and put it on the brake pedal. Push down on the brake pedal in a smooth, firm motion until the truck is stopped.
  • Page 59 REGEN BRAKE Regen provides vehicle braking by controlling the motor as a generator and returning the generated energy back to the battery. A direction switch change will initiate regen braking at a level set by the direction brake current level. Braking effort is proportional to the accelerator position, with a minimum accelerator pedal position 14BRJ7OM96...

  • Page 60: Operating Safely

    7. OPERATING SAFELY Safe operation is the responsibility of the operator. Watch where you are going. Don’t go if you can’t see... Before driving, check all around to be sure that your intended path of travel is clear of obstructions and pedestrians.
  • Page 61 Travel with the fork carriage tilted back and raised only enough to fully clear the ground or obstacles. When the carriage(load) is in an elevated position the stability of the truck is reduced. Do not elevate the load except during stacking. Grades, ramps, and inclines...

  • Page 62: Load Handling

    8. LOAD HANDLING GENERAL Handle only loads that are within the truck rated capacity as shown on the nameplate. This rating specifies the maximum load that should be lifted. However, other factors such as special load handling attachments, load of a high center of gravity, or uneven terrain may dictate that the safe working load be less than the rated capacity.
  • Page 63 ADJUSTING THE LOAD FORKS The load forks are adjustable on the hanger, carriage. Forks should be spaced as far apart as the load will allow. Both forks should always be the same distance from the center of the fork carriage. To adjust the forks, raise the carriage slightly. Tilt the forks fully forward to reduce friction and make the fork slide easier.
  • Page 64 TRAVELING WITH LOAD Travel with load or carriage as low as possible and tilted back. Never travel with the load or carriage raised(elevated) in a high position. Do not elevate the load except during stacking. Observe all traffic regulations and watch for other traffic, pedestrians, and safe clearances. Always look in the direction of travel.
  • Page 65 PICKING UP AND MOVING LOADS When picking up a load from the ground, approach the load slowly and carefully align the truck square with the load. The forks should be adjusted to fit the load or pallet being handle and spread as wide as possible to provide good stability and balance.
  • Page 66 STACKING To put a load on a stack Approach slowly and align the lift truck and load squarely with the stack. BR147OM103 Raise the load as the lift truck nears the stack. BR147OM104 Move reverse slowly until the load almost touches the stack. The leading edge and sides of the load pallet should line up exactly with the near edge and side of the load or rack on which you are stacking.
  • Page 67 To move a load from a stack Approach the stack carefully, truck lined up squarely with the load. With mast vertical, raise the forks to the correct height for freely engaging the load pallet. Adjust fork angle as necessary to fit squarely under the load.

  • Page 68: Shut Down Procedure

    9 9 . SHUT DOWN PROCEDURE Always leave your lift truck in a safe condition. When you leave your truck, or park it, follow these safety rules Park in a safe area away from normal traffic. Never park on a grade. Never park in areas that block emergency routes or equipment, access to fire aisles, or stairways and fire equipment.

  • Page 69: Emergency Towing

    6. EMERGENCY TOWING 1. TOWING PRECAUTIONS If your lift truck becomes disabled but it can be moved freely on its own wheels without further damage, use the following procedures to tow it safely to a repair area. It is important for your safety and the care of your lift truck to use the proper equipment and carefully follow these recommendations for safe towing.

  • Page 70: Towing Procedures

    2. TOWING PROCEDURES Be sure to apply the parking brake or block the drive wheels on the disabled truck while working around it. When possible, raise the carriage(forks) on the disabled truck about 12in(300mm) from the floor or ground. Secure the carriage with a chain. Obtain another lift truck of equal or larger size carrying a partial load for traction.

  • Page 71: Planned Maintenance

    Specifications for selected components, fuel, lubricants, critical bolt torques, refill capacities, and settings for the truck are found in Section 8. If you have need for more information on the care and repair of your truck, see you HYUNDAI dealer.

  • Page 72: Planned Maintenance Intervals

    The maintenance time intervals referred to in this manual relate to truck operating hours as recorded on the hourmeter, and are based on experience which HYUNDAI has found to be convenient and suitable under typical(normal or average) operating conditions.

  • Page 73: Major Component Locations

    5. MAJOR COMPONENT LOCATIONS Use the illustration below to locate components included in the PM procedures. 14BRJ7OM112 Mast Dash board 11 Load wheel Lift cylinder Frame 12 Brake pedal Carriage and backrest EPS motor 13 Accelerator pedal Forks Drive motor 14 Overhead guard Drive unit 10 Drive wheel...

  • Page 74: Daily Maintenance Checks

    6. DAILY MAINTENANCE CHECKS The PM intervals depend on hour meter records of operation. PM interval A : 8~10 hours or daily B : 50~250 hours or every month(Typical PM interval) C : 450~500 hours or every 3 months D : 900~1000 hours or every 6 months E : 2000 hours or every year Daily maintenance checks Check truck for obvious damages and leaks.

  • Page 75: Periodic Maintenance Checks

    7 7 . PERIODIC MAINTENANCE CHECKS The PM intervals depend on hour meter records of operation. PM interval A : 8~10 hours or daily B : 50~250 hours or every month(Typical PM interval) C : 450~500 hours or every 3 months D : 900~1000 hours or every 6 months E : 2000 hours or every year Periodic checks and planned maintenance (PM)

  • Page 76: Safe Maintenance Practices

    Carefully read and understand these instructions and the specific maintenance procedures before attempting to do any repair work. When in doubt of any maintenance procedure, please contact your local HYUNDAI dealer. Powered industrial trucks can become hazardous if maintenance is neglected. Therefore, suitable maintenance facilities, trained personnel and procedures shall be provided.
  • Page 77 Parts, including tires are to be installed per the manufacturer's procedures. Always use genuine HYUNDAI or HYUNDAI-approved parts. Use special care when removing heavy components, such as mast, etc.. Be sure that lifting and...

  • Page 78: Maintenance Guide

    9. MAINTENANCE GUIDE SUPPLYING HYDRAULIC OIL Lower the fork in its lowest position on an even ground. Check for the hydraulic oil level with the oil cap dipstick at level line. When the level is low, refill. HIGH 14BRJ7OM127A CHECKING AND ADJUSTMENT OF LIFT CHAIN TENSION Set the fork in its horizontal position on an even ground.
  • Page 79 CHECK FOR THE OIL LEVEL OF THE DRIVING GEAR CASE Check for the oil level by taking out the filler plug provided front side of the gear Filler plug case. Drain plug 14BRJ7OM119B OIL CHANGE & FILL OF DRIVE UNIT Oil change Do not drain drive unit oil into the soil or the sewerage system.
  • Page 80 FUSE REPLACEMENT Disconnect the battery connector. d i s t t e 14BRJ7OM121 Remove the blown fuse and replace with a new one. B207OM121 The blown fuse must be replaced with a fuse of the same capacity. When the fuses are often blown out contact the service station for inspection.
  • Page 81 HYUNDAI chain lubricant is recommended; it is easily sprayed on and provides superior lubrication. Heavy motor oil may also be used as a lubricant and corrosion inhibitor...

  • Page 82: Visual Inspection

    10. VISUAL INSPECTION First, perform a visual inspection of the lift truck and its components. Walk around the truck and take note of any obvious damage and maintenance problems. Check for loose fasteners and fittings. Check to be sure all capacity, safety, and warning plates or decals are attached and legible. AMEPLATES AND DECALS: Do not operate a lift truck with damaged or lost decals and nameplates.
  • Page 83 FORKS Inspect the load forks for cracks, breaks, bending, and wear. The fork top surfaces 10% of "A" is max. wear should be level and even with each other. allowed The height difference between both fork tips refer to below table. Fork length Height Model...

  • Page 84: Checking The Hydraulic Fluid

    11. CHECKING THE HYDRAULIC FLUID Check the hydraulic sump tank fluid level. Correct fluid level is important for proper system operation. Low fluid level can cause pump damage. Hydraulic fluid expands as its temperature HIGH rises. Therefore, it is preferable to check the fluid level at operating temperature(after approximately 30 minutes of truck operation).

  • Page 85: Air Cleaning The Truck

    13. AIR CLEANING THE TRUCK Always maintain a lift truck in a clean condition. Do not allow dirt, dust, lint or other contaminants to accumulate on the truck. Keep the truck free from leaking oil and grease. Wipe up all oil spills. Keep the controls and floorboards clean, dry and safe.

  • Page 86: Electric Truck Battery Maintenance

    14. ELECTRIC TRUCK BATTERY MAINTENANCE BATTERY SERVICE AREA B15AOM128 Battery charging installations must be located in areas designated for that purpose. These areas must be kept free of all non-essential combustible materials. Facilities must be provided for : Flushing spilled electrolyte. Fire protection.

  • Page 87: Battery Handling

    15. BATTERY HANDLING Change(remove) or service storage batteries only in an area designated for this purpose. Be sure this area has provisions to flush and neutralize spillage, to ventilate fumes from gassing batteries and for fire protection. This area should be equipped with material-handling tools designed for removing and replacing batteries, including a conveyor or overhead hoist.

  • Page 88: Battery Charging

    16. BATTERY CHARGING The charger is of the automatic type so that only requirement for charging is to insert the plug, there being no need for maintaining BATTERY CHARGER watch . BATTERY CHARGER MONITOR AC IN CHARGE LEVEL FLOAT EQUAL ERROR RESET EQUAL S/W...
  • Page 89 INSTALLATION OF THE CHARGER Place for installation Install the charger at a place with good ventilation, no excessive temperature, low humidity and little dust. For the primary of the transformer, use the taps corresponding to the power voltage difference. For example, 218V(measured value)-220V(primary).

  • Page 90: Battery Installation & Removal From Truck

    17. BATTERY INSTALLATION & REMOVAL FROM TRUCK When the spare battery is used for continuous operation or it is required to check the battery, motor, etc., remove the battery through the following procedure: BATTERY REMOVAL Forward Turn on the key. r a m Foot on the lever to unlock the battery S i d...
  • Page 91 BATTERY INSTALLATION Using a battery hanger, carefully put the battery assembly on the guard rail between mast and frame. Connect the battery connector. Turn on the key. Pull the reach lever until it sounds locked. (Auto lock) 14BRJ7OM122 Complete installation. t t e 14BRJ7OM87 Backward...

  • Page 92: Battery Cleaning And Care

    18. BATTERY CLEANING AND CARE AVOID OVER-DISCHARGE If used until the vehicle can no longer run, battery life will be shortened. If the battery capacity indicator's red lamps turns on at on load lift, stop operation and charge the battery without delay. B15AOM137 INFLAMMABLE In any case, keep fire away from the battery...

  • Page 93: New Machine Oil

    19. NEW MACHINE OILS New machine uses following lubricants and oils. Description Specification Gear oil SAE 80W/90 Hydraulic oil ISO VG46 Grease NLGI No.2 : American Petroleum Institute SAE : Society of Automotive Engineers ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute 2 2 0.
  • Page 94 8. SPECIFICATIONS 1. SPECIFICATIONS 14/16BRJ-7 14BRJ7SP01 Model Unit 14BRJ-7 16BRJ-7 Capacity 1400 1600 Load center Weight 2946 3048 Lifting height 5306 Free lift(Without backrest) 1724 Lifting speed(Unload) Fork mm/sec 580/370 Lowering speed(Unload/load) mm/sec 450/500 L W T L,W,T 1200 100 40...
  • Page 95 20/25BRJ-7 14BRJ7SP01 Model Unit 20BRJ-7 25BRJ-7 Capacity 2000 2500 Load center Weight 3515 3711 Lifting height 5305 Free lift(Without backrest) 1709 Lifting speed(Unload/load) Fork mm/sec 580/370 Lowering speed(Unload/load) mm/sec 450/500 L W T L,W,T 1200 100 45 1200 125 45 Tilt angle forward/backward C/C’...

  • Page 96: Specification For Major Components

    Type Rated voltage Output 15.8 Insulation Class F Class F Class H BATTERY Item Unit 14BRJ-7 16BRJ-7 Rated voltage Dimension(W L H) 1223 283 ( 353) 787 Min. Battery weight 710 ( 890) Max. Battery weight 790 ( 990) SBE 320...
  • Page 97 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Displacement 19.6 cc/rev Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Proportional Main relief valve pressure D D RIVE UNIT Item Unit Specification...
  • Page 98 20/25BRJ-7 CONTROLLER Item Unit Drive&Pump motor controller EPS motor controller Fingertip controller Model AC-2 EPS-AC0 Mhyrio CB Type MOSFET 200 250 147.5 180 144 64.8 Dimension 197 82 73 Current limit 450A Communication M M OTOR Item Unit Traction Pump Model TSA 200-160-104 TSA 170-210-009...
  • Page 99 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Capacity 19.6 cc/rev Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Proportional Main relief valve pressure D D RIVE UNIT Item Unit Specification...

  • Page 100: Tightening Torque

    3. TIGHTENING TORQUE 14/16BRJ-7 kgf m lbf ft Items Size Hyd pump motor mounting bolt 6.9 1.4 50 10 Electric system Traction motor mounting bolt M 8 1.25 2.5 0.5 18.1 3.6 Hydraulic pump mounting bolt M10 1.5 36 7.2 Hydraulic MCV mounting bolt, nut M 8 1.25...

This manual is also suitable for:

16brj-720brj-725brj-7

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