Thermo Scientific  EASYpure RoDi Operating Manual

Thermo Scientific EASYpure RoDi Operating Manual

Ultrapure water purification system
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_________________________________________________________________________________
Part of Thermo Fisher Scientific
EASYpure
RoDi Ultrapure
®
Water Purification System
Series 1332
Operating Manual and Parts List LT1332X1 Rev. 3

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  • Page 1 EASYpure RoDi Ultrapure ® Water Purification System Series 1332 Operating Manual and Parts List LT1332X1 Rev. 3 _________________________________________________________________________________ Part of Thermo Fisher Scientific...
  • Page 2 Clarified voltage specs on pgs 3-1 and 3-2 27232 3/29/11 Corrected part number from PM741X1A to PM1305X1 - pg 11-3 26638/SI-10360 10/19/10 Added ‘Indoor Use Only’ to Specs 5/26/10 Transfer to Marietta (was LT1332X1 7/3/08) ECR/ECN DATE DESCRIPTION Thermo Scientific EASYpure RoDi...
  • Page 3 Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual. ©2010 Thermo Fisher Scientific. All rights reserved. EASYpure RoDi Thermo Scientific...
  • Page 4 Always use the proper protective equipment (clothing, gloves, goggles, etc.) 4 Always dissipate extreme cold or heat and wear protective clothing. 4 Always follow good hygiene practices. 4 Each individual is responsible for his or her own safety. Thermo Scientific EASYpure RoDi...
  • Page 5 We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products. Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you are experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourself...over the telephone without a service...
  • Page 6: Table Of Contents

    Standby Mode .........6-5 Dispensing Water From the Unit ......6-6 Thermo Scientific EASYpure RoDi...
  • Page 7 User Interface Diagram ....... . .13-3 EASYpure RoDi Thermo Scientific...
  • Page 8: Safety Information

    Water purification technology employs one or more of the following: chemicals, electrical devices, mercury vapor lamps, steam and heated vessels. Care should be taken when installing, operating or servicing Thermo Scientific products. The specific safety notes pertinent to this product are listed below. Warnings To avoid electrical shock: 1.
  • Page 9 Do not observe the lamp directly while it is illuminated. 10. Do not operate unit with door open. Inlet pressure may force RO prefilter out of position. 11. Refer servicing to qualified personnel. EASYpure RoDi Thermo Scientific...
  • Page 10: Introduction

    These must be ordered separately. The start-up kit containing these components can be ordered from Technical Services. The EASYpure RODI is designed to be a bench mounted unit. If wall mounting is required, refer to “Wall Mounting” on Section 5. Thermo Scientific EASYpure RoDi...
  • Page 12: General Specifications

    Iron (total as Fe) ....<0.5 ppm Silica ......<30 ppm Thermo Scientific EASYpure RoDi...
  • Page 13 RO system for water cooler than 15°C (59°F). Environmental Conditions Indoor use only Operating: 4°C - 40°C; 20% - 80% relative humidity, non-condensing Installation Category II (overvoltage) Pollution Degree 2 Altitude limit: 3,500 meters Storage: -25°C - 65°C; 10% to 85% relative humidity EASYpure RoDi Thermo Scientific...
  • Page 14 Electromagnetic Compatibility Directive 89/336/EEC, as amended by 92/31/EEC and 93/68/EEC, and per the provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC. Copies of the Declaration of Conformity are available upon request. Thermo Scientific EASYpure RoDi...
  • Page 16: Unpacking

    1/4” NPT fitting on other end (TU1119X7) d) Power cords e) Operation Manual (LT1332X1) f ) UV lamp (LMX13) g) Ventgard® filter cap (CV742X5A) h) Hose barb fitting (05930) i) Tube removal tool (AYX23) Thermo Scientific EASYpure RoDi...
  • Page 18: Installation

    TUBING 3/4" Insertion Length Figure 5-1. Tubing Installation PLACE REMOVAL TOOL UP AGAINST COLLET AND PUSH FORWARD WHILE SIMULTANEOUSLY PULLING THE TUBE TUBE REMOVAL TOOL BACK TYPICAL FITTING COLLET TUBING PULL TUBING Figure 5-2. Tubing Removal Thermo Scientific EASYpure RoDi...
  • Page 19: Tubing Adapter Fittings

    5. Remove the adapter nut and tubing. Place the o-ring over the tubing. Be careful not to push the backup ring or grab ring further back on the tubing when installing the o-ring. Figure 5-3. Typical Polypropylene Tubing Adapter Installation EASYpure RoDi Thermo Scientific...
  • Page 20: Quick Disconnect Fittings

    Gently pull on the tubing to verify it is secure. 3. To remove, press the metal thumbpad to release and pull coupling insert out. Push down on thumbpad to release coupling insert Coupling Insert Coupling Body Figure 5-4. Quick Disconnect Thermo Scientific EASYpure RoDi...
  • Page 21: Component Installation

    5. Clean the lamp with isopropyl alcohol and a lint free cloth. Caution Do not rotate the metal cover as this will loosen the water tight seal and thus damage the UV lamp. EASYpure RoDi Thermo Scientific...
  • Page 22: Reverse Osmosis (Ro) Membrane Installation

    To do so, first wet the tube end with water and push the tube end firmly into the connector. Start with the FEED followed by the PRODUCT and finally the REJECT. Thermo Scientific EASYpure RoDi...
  • Page 23 Installation (cont.) 6. Replace the top cover and Ventgard cap, and latch the cartridge access door closed. Product (blue) Reject (yellow) Feed (green) Figure 5-6. RO Membrane Installation EASYpure RoDi Thermo Scientific...
  • Page 24: Ventgard Cap Installation

    The Ventgard cap is shipped as a complete unit; installation involves simply removing the new Ventgard cap from its plastic storage bag and Installation placing it on the reservoir. Refer to the Maintenance section for further information. Thermo Scientific EASYpure RoDi...
  • Page 25: To Reset Carbon Prefilter Timer

    RO membrane. It must be reset prior to initial operation and after Prefilter Timer cartridge replacement. 1. Turn power OFF using switch on the back of the unit. 2. Press and hold the FLUSH key while turning the unit back ON. EASYpure RoDi Thermo Scientific...
  • Page 26: Wall Mounting (Optional)

    Warning Do not place the EASYpure RODI directly over equipment that requires electrical service. Routine maintenance of this unit may involve water spillage and subsequent electrical Figure 5-9. Swivel Base shock hazard if improperly located. Orientation Thermo Scientific EASYpure RoDi...
  • Page 27: Overflow Drain

    To extend tank overflow tubing to an atmospheric drain, use 1/2" I.D. tubing and tubing connectors (user supplied) to connect the overflow drain tubing (lower left corner of the rear of the unit) to an atmospherically vented sink or floor drain. 5-10 EASYpure RoDi Thermo Scientific...
  • Page 28 Draw-off Valve Lever Sight Gauge Figure 5-10. EASYpure RoDi Front Door Latch Power to External Boost Pump Accessory Inlet Water Connection Atmospheric Drain Overflow Reservoir Drain Plug Figure 5-11. EASYpure RoDi Back (External Unit Connections) Thermo Scientific EASYpure RoDi 5-11...
  • Page 30 Warning Do not operate unit with door open. Inlet pressure may force RO prefilter out of position. Warning Do not use in the presence of flammable or combustible materials; fire or explosion may result. This device contains components which may ignite such materials. Thermo Scientific EASYpure RoDi...
  • Page 31: Controls And Normal Operation

    AUTOMATIC FLUSH: In the Run and Standby Mode, the EASYpure RODI will initiate a one minute automatic flush of the RO membrane once every twenty-four hours (purity value being displayed.) EASYpure RoDi Thermo Scientific...
  • Page 32: Display

    % rejection setting (factory set to 75%) will be put into the tank. Anytime the RO purity falls below the % rejection setting the water will be diverted away from the tank and sent to drain. Thermo Scientific EASYpure RoDi...
  • Page 33: Run Mode

    RODI’s pump will begin to run and display the resistivity of the water in megohm-cm. 2. Allow the water’s resistivity to rise to the desired purity before drawing off water. Also in the Run Mode, the RO operation automatically turns on to fill the reservoir tank as needed. EASYpure RoDi Thermo Scientific...
  • Page 34: Idle Mode ("Idl")

    START/STOP switch is pressed and Run Mode entered. The timer will reset to zero when the one minute automatic flush is completed. Idle Mode (“IdL”) “IdL” indicates the unit is powered and waiting to be placed in Run, Standby or Flush Mode. Thermo Scientific EASYpure RoDi...
  • Page 35: Dispensing Water From The Unit

    4. When draw off is complete, lift the draw-off valve lever and replace the protective cap on the filter bell. Note For critical applications, draw 50 to 100 ml of water from system and discard prior to drawing water for each use. EASYpure RoDi Thermo Scientific...
  • Page 36: Initial Operation

    4. Press the ‘Start/Stop’ switch on the keypad to start operation. Display will show “Add” and the ‘RO System Operating’ LED will be illuminated. The DI pump and UV lamp will not turn on if “Add” is displayed. Thermo Scientific EASYpure RoDi...
  • Page 37 15. Close the draw-off valve and replace protective cap on filter. 16. Allow the reservoir to refill itself and the system to go into recirculation. Teflon® is a registered trademark of DuPont EASYpure RoDi Thermo Scientific...
  • Page 38: Normal Operation

    Note Each time the RO system automatically turns ON, in Run or Standby mode, the RO membrane will be flush water to the drain for 30 seconds prior to filling the tank. Thermo Scientific EASYpure RoDi...
  • Page 39: Reservoir Replenishment

    % rejection setting (factory set to 75%) will be put into the tank. Anytime the RO purity falls below the % rejection setting, the water will be diverted away from the tank and sent to drain. EASYpure RoDi Thermo Scientific...
  • Page 40: Maintenance And Servicing

    Warning Avoid splashing cleaning solutions on clothing or skin. Ensure all piping connections are tight to avoid chemical leakage. Ensure adequate ventilation when using chemicals for cleaning. Carefully follow manufacturer’s safety instructions on labels of chemical containers and Material Safety Data Sheets (M.S.D.S). Thermo Scientific EASYpure RoDi...
  • Page 41 0.2 micron final filter (they may contain large amounts of bacteria.) 11. Install and rinse new 0.2 micron final filter according to the instructions in the 0.2 Micron Final Filter Replacement following in this section. EASYpure RoDi Thermo Scientific...
  • Page 42: Cleaning The Resistivity Cell

    Note Ensure you have the correct replacement o-ring available prior to cleaning resistivity cell. CELL REMOVE TOP COVER AND SCREWS BUSHING O-RING AD FROM HERE DISCONNECT CELL LEAD FROM HERE MEMBRANE KEY LEADS Figure 9-1. Disconnecting the Resistivity Cell REMOVE FRONT COVER AND SCREWS Thermo Scientific EASYpure RoDi...
  • Page 43 P1 connector on meter board. 14. Reinstall membrane key leads. While lifting dispense handle, replace the front cover. Reinstall the 0.2 micron final filter. 15. Reinstall the EASYpure RODI top cover and latch cartridge access door closed. EASYpure RoDi Thermo Scientific...
  • Page 44: General Cleaning Instructions

    Note If your feedwater has large quantities of particulates, we strongly recommend installing/using a Thermo Scientific external pretreatment assembly in the feedwater line which contains a high volume 5 micron sediment cartridge along with anti-scalant. If in doubt about your feedwater, contact Technical Services for a W.A.T.E.R.
  • Page 45: Carbon Prefilter Replacement

    11. Turn unit on and from “IdL” press the Start/Stop key to begin unit operation. The “Low RO Purity” LED may turn on and off as air is purged out of the cartridge. Once the RO Prefilter has been wetted, the LED should remain off. EASYpure RoDi Thermo Scientific...
  • Page 46: Di Cartridge Replacement And Rinse-Up

    9. Repeat Steps 3-7 with the EASYpure High Purity/Low TOC cartridge, placing it in position 3. Warning Do not operate unit with door open. Inlet pressure may force RO prefilter out of position. 10. Close the cartridge access door. Thermo Scientific EASYpure RoDi...
  • Page 47: Uv Lamp Replacement

    1. Turn off the EASYpure RODI and disconnect it from the power supply. Remove the power cord. 2. Depressurize the system by opening draw-off valve and allowing water to drain from the unit. Disconnect water line. 3. Remove the reservoir Ventgard cap. EASYpure RoDi Thermo Scientific...
  • Page 48 Even a light coating of perspiration will reduce the effectiveness of the lamp. 9. Clean the lamp with isopropyl alcohol and a lint free cloth. 10. Carefully insert and hold the UV lamp partially into the UV chamber. Thermo Scientific EASYpure RoDi...
  • Page 49: Membrane Replacement

    5. Place unit such that reservoir drain is over a sink, remove lower rear drain plug and allow reservoir to completely drain. 6. Remove the Ventgard cap. 7. Remove the screws securing the EASYpure RODI top cover. 9-10 EASYpure RoDi Thermo Scientific...
  • Page 50 11. Remove the new RO membrane (FL1332X2) from its packaging. Note the location of the FEED, PRODUCT and REJECT connections on the housing. The correct orientation for the installed membrane will be vertical with the FEED connection down. Thermo Scientific EASYpure RoDi 9-11...
  • Page 51 “Add” and displaying a purity value as the cartridges are slowly wetted. The reservoir will be completely full (within 6 hours) when the “RO System Operating” LED is no longer illuminated. 9-12 EASYpure RoDi Thermo Scientific...
  • Page 52: Fuse Replacement

    See Replacement Parts section. 4. Replace fuse drawer. Warning Replace fuses with those of the same type and rating. 5. Reattach the power cord and reconnect the unit to the power supply. 6. Operate normally. Thermo Scientific EASYpure RoDi 9-13...
  • Page 53: Unit Shutdown

    See System Cleaning, Cartridge Replacement and 0.2 Micron Final Filter Replacement sections for reactivation. Note When in Standby, the unit will perform a 1 minute flush every 24 hours. 9-14 EASYpure RoDi Thermo Scientific...
  • Page 54: Troubleshooting

    Dirty resistivity cell. ed in the Maintenance and Servicing section. Check tubing for constriction Water path restriction. (kinks) or blockages. Resistivity meter board out of Replace board. Call Technical tolerance. Services. Thermo Scientific EASYpure RoDi 10-1...
  • Page 55 Not installed far enough. tape. No action needed. Chatter will diminish and Chatter coming from cartridge. Air in cartridge vibrating cartridge check valve. stop once air is completely purged from sys- tem during normal operation. 10-2 EASYpure RoDi Thermo Scientific...
  • Page 56 Increase operating pressure. If pressure. needed, use Thermo Low RO membrane operating Scientific accessory external pressure boost assembly. Call Technical Services. If needed, use Thermo Scientific accessory External Filter Assembly with gauges. This contains high volume RO prefilter plugs rapidly.
  • Page 57: Error Conditions

    Display reads “Er5” Meter board not connected to board (10 pin connector) to dis- display/control board. (Meter board data error). play/control board (J2). Replace meter board. Call Meter board out of tolerance. Technical Services. See Wiring Diagram 10-4 EASYpure RoDi Thermo Scientific...
  • Page 58: Replacement Parts

    All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory.
  • Page 59 This is reference information. Please check actual expiration dates on individual cartridges for shelf life end dates. Cartridges used past the shelf lifetimes will exhibit decreased capacity. Note Shelf life will be inaccurate if products are taken out of their original packaging. 11-2 EASYpure RoDi Thermo Scientific...
  • Page 60: Safety Stock

    Daughter Board PC1332X1 Ballast SC1191X1 Quartz Sleeve TU733X1 Quartz Sleeve O-rings GSX62 Float Switch SW1305X1 Power Supply TNX116 Inlet Solenoid Valve RY1265X2 Diverter Solenoid Valve RY1332X1 Flush Solenoid Valve RY1332X2 Pressure Gauge MEX196 RO Membrane FL1332X2 Thermo Scientific EASYpure RoDi 11-3...
  • Page 62: Accessories

    (1.83 meters) from the external pump power connection located on the back of the EASYpure RODI unit. Be sure NOT to mount the housing over anything that could be damaged or be a safety issue if water spillage occurs. Thermo Scientific EASYpure RoDi 12-1...
  • Page 63: Ay1332X2 External Filter Accessory

    Be sure NOT to mount the assembly over anything that could be damaged or be a safety issue if water spillage occurs. 5. Install the D13321 inlet tubing connection into the outlet plumbing adapter. 12-2 EASYpure RoDi Thermo Scientific...
  • Page 64: Filter/Antiscalant Cartridge Exchange

    7. Reattach housing to housing cover. 8. Turn on facility water supply valve and check AY1332X2 assembly for leaks. 9. Turn power on to EASYpure RODI system and operate normally. Thermo Scientific EASYpure RoDi 12-3...
  • Page 65 Section 12 Accessories 12-4 EASYpure RoDi Thermo Scientific...
  • Page 66 Section 12 Accessories Thermo Scientific EASYpure RoDi 12-5...
  • Page 68: Technical Information

    Section 13 Technical Information Thermo Scientific EASYpure RoDi 13-1...
  • Page 69 Section 13 Technical Information (DIV) 13-2 EASYpure RoDi Thermo Scientific...
  • Page 70 Section 13 Technical Information Thermo Scientific EASYpure RoDi 13-3...
  • Page 72 Thermo Fisher Scientific 401 Millcreek Road Marietta, Ohio 45750 United States www.thermofisher.com...

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