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Danfoss ET5040 Crimp Machine Operator's Manual
Filling Hydraulic Fluid Reservoir
1.
Machine is shipped without hydraulic fluid.
2.
Remove the front panel on the machine to access the oil reservoir
fill cap. Fill the reservoir with 50 liters (13.2 gallons) of AW-46 (ISO46)
hydraulic fluid. Replace the vented oil filler cap when the correct oil
level has been reached. (See figure 2)
3.
The oil level can be checked with the oil level dipstick attached to the
vented cap. (See figure 3)
4.
Review instructions below for ventilating the hydraulic system prior to
operating.
Connecting the Electric Supply
The machine is factory set to customer electrical supply requirements as
noted on electrical pigtail. (See figure 4)
1.
Note: The machine has six voltage options. If your electrical supply
changes, voltage settings and amperage settings have to be changed.
Contact customer service for assistance.
2.
The machine is supplied with a 12' electrical pigtail that will require
wiring to customer supplied plug/service by a qualified electrician.
3.
The connecting plug must rated for the service connection and com-
ply with local electrical regulations!
4.
After connection to a power source, if the head does not actuate, the
rotation of the electrical motor is incorrect and two phases must be
switched in the electrical plug or service.
Ventilating the Hydraulic System
1.
After filling or changing the hydraulic oil, the hydraulic system needs
to be ventilated.
2.
Cycle the machine several times by advancing and retracting the
crimp head. Upon completion, leave the crimp head in the fully
retracted position.
3.
Turn the power off to the machine prior to ventilating.
4.
Ventilate the hydraulic system by loosening (2) screws on top of the
crimp head using a 5 mm allen wrench. (See figure 5)
5.
Upon completion, retighten the vent screws.
!
NOTE: Always ventilate the system after filling or changing the
hydraulic oil.
5 | ©Danfoss ET5040 Crimp Machine Operator's Manual | 2022.10.
Figure 2
Figure 3
Figure 4
Figure 5
BC425481951279en-000101
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