Danfoss ET6100 Operator's Manual
  1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. Industrial Equipment
  5. ET6100
  6. Operator's manual
Danfoss ET6100 Operator's Manual

Danfoss ET6100 Operator's Manual

Skiving machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Danfoss ET6100

Summary of Contents for Danfoss ET6100

  • Page 2 Imprint Manufacturer: UNIFLEX-Hydraulik GmbH Robert-Bosch-Strasse 50-52 D-61184 Karben Germany Phone: +49 (0) 60 39 / 91 71 - 0 Fax: +49 (0) 60 39 / 91 71 - 181 This Operating Manual of the machine is a translation; the origi- nal is in German.
  • Page 4 In accordance with EC Machinery Directive 2006/42/EC and UK-Sup- ply of Machinery (Safety) Regulations 2008. The following machine Danfoss ET6100 was developed, designed and manufactured in compliance with EC Directive 2006/42/EC and UK-Supply of Machinery (Safety) Regulations 2008, in the sole responsibility of...

  • Page 5: Table Of Contents

    Contents About this document ..................7 1.1 Target groups ....................7 1.2 Storage ......................8 1.3 Name plate ....................9 Safety instructions .................... 10 2.1 Presentation of warnings ................10 2.2 Intended use ....................10 2.3 Product-specific risks .................. 11 2.3.1 Risks imposed by mechanical equipment ........
  • Page 6 5.5 Inside skiving ....................30 5.6 Adjusting the skiving knife USM 10.2 EcoLine / USM 10.2 ......31 5.6.1 Adjusting the inside skiving length and inside skiving diameter ..31 5.6.2 Adjusting the outside skiving length and outside skiving diameter ... 32 5.7 Stop ......................

  • Page 7: About This Document

    About this document In this Operation Manual, the “hose skiving machine Danfoss ET6100“ is consistently referred to as machine. This Operation Manual includes important notes on how you operate your machine/unit safely, properly and economically. Use not in compliance with the intended purpose may result in hazard to the operator's health and life and/or in the risk of damage to/the machine/unit.

  • Page 8: Storage

    • persons working on the machine/unit are adequately qualified; • persons working on the machine/unit are suitable for operating the machine/unit; • the Operation Manual has been read and understood. One hard- copy of the Operation Manual must always be kept at a desig- nated place where the machine/unit is used.

  • Page 9: Name Plate

    Name plate The name plate is fixed near the power cable.

  • Page 10: Safety Instructions

    Safety instructions Presentation of warnings Warning notes in the Operation Manual warn against risks involved with the handling of the machine/unit. Risk levels are identified as fol- lows: The signal word HAZARD identifies an imminent hazard resulting in HAZARD! serious injuries or death. This warning is supplemented by a triangu- lar hazard symbol.

  • Page 11: Product-Specific Risks

    ➢ persons with a restricted capability for the operation of ma- chines (e.g. under the influence of drugs, alcohol or narcot- ics) Use of the control in compliance with the intended purpose also inclu- des compliance with the instructions in this Operation Manual. Use for other than the intended purpose Any other use is considered as being not in compliance with the in- tended purpose, in particular:...

  • Page 12: Risks Imposed By Mechanical Equipment

    2.3.1 Risks imposed by mechanical equipment Cutting risk The skiving process and the skiving knife change-over imply a cutting risk. • Keep sufficient distance to the skiving knives during operation. • Take care when changing the skiving knives and wear protective gloves.

  • Page 13: Risks Imposed By Substances

    • instruct staff to wear ear protection, • provide information/instructions on risks, • identify hazardous areas, • provide health monitoring. 2.3.4 Risks imposed by substances Oils, greases and emulsions may penetrate the skin. When handling hazardous substances, oils and greases, the manufacturers' safety instructions have to be observed.

  • Page 14: Safety

    Safety 2.4.1 Working area The working area is designed as the area 1 metre all around the ma- chine (shaded). • Keep the working area free from trip hazards • Use ducts for lines and cables • Provide good illumination...

  • Page 15: Emergency-Stop

    2.4.2 Emergency-stop The machine is fitted with an emergency-stop switch on the control panel. Immediately activate the emergency-stop switch (1) on the control panel in cases of emergency. Remedy the cause of the emergency stop first before unlocking the emergency-stop switch. 2.4.3 Protection equipment The manually operated protection cover (3) prevents individuals from accidentally reaching into the danger area.

  • Page 16: Warning Signs On The Machine

    switch (5) switches off the motor when the protection cover (3) is opened or the chip box (4) is removed. DANGER! Risk of injuries by manipulated safety switch The manually operated protection cover is an essential safety feature of the machine. •...
  • Page 17 Cutting risk on the skiving knives Danger from electric current at the power supply line Illegible or missing warning signs must immediately be replaced by the owner.

  • Page 18: Machine Description

    Machine description Design and function Basic machine (1) Outside skiving tool (2) Electric motor (3) Centering pin (4) Guard (5) Foot pedal (6) Chip box (7) Inside skiving tool (8) Operation indicator lamp (9) Main power switch (10) Change in direction of rotation switch The hose is guided manually through the guard (4) onto the centering pin (3) and held by hand during the skiving process.
  • Page 19 the inside or outside. The hose is skived from the hose ends. The skiving dimension is set mechanically in advance. The skiving chips are collected in the chip box (6). The skiving direction can be selected using the change in direction of rotation switch (10) on the control panel.
  • Page 20 Outside skiving tool USM 10.2 EcoLine / USM 10.2 The outside skiving tool consists of the main body (1), the cutting arm (6) and the centering pin (2). The skiving length is set by adjusting the centering pin (2). The cen- tering pin (2) is inserted into the drive shaft and secured using the star-shaped grip (3).

  • Page 21: Operation And Display Elements

    Operation and display elements (1) Change in direction of rotation switch (2) Emergency-stop switch / main switch (3) Operation indicator lamp Turn the change in direction of rotation switch to the right for inside skiving or to the left for outside skiving. (4) Socket for single foot switch...

  • Page 22: Technical Data

    Technical data Machine Dimensions L x W x H 440 x 440 x 545 mm Weight approx. 35 kg Type of use Workshop Operation mode S3-60 % Noise level < 70 dB(A)* Protection class IP 40 Function Tool speed 110 rpm Workpiece capacity 5/8ʺ...
  • Page 23 Electric connection Connection power 0,37 kW Connected voltage 400 V 50 Hz, 3 Phase+PE Back-up fuse 16 A delayed Gear oil Oil volume approx. 100 ml Oil type Shell Omala Oil 220 Workbench Solid, plane workbench with a carrying capacity of approx.

  • Page 24: Transport And Commissioning

    Transport and commissioning Transport The goods should be transported in the original packaging. During transport, the goods must be secured safely within the packaging. All applicable laws and regulations relating to securing loads shall be ob- served during transport. The machine must only be unloaded and transported with a crane. When a crane is used for transport, lifting gear with a sufficient length and lifting capacity has to be used.

  • Page 25: Intermediate Storage Of Machine/Unit

    WARNING! Danger from tilting machine! The machine may tilt if it is transported improperly. There is a risk of being injured. • Consider the machine's centre of gravity (1). • Only lift the machine at the designated points. Lift the machine at the identified points (2) using the crane and transport it to the installation site.
  • Page 26 Place the machine in a way so that it is easily accessible for main- tenance work from all sides. Check the machine for damage. Check the electric cables for damage. Train the operating staff and record training sessions in “Decla- ration of trained staff”, Section 9.

  • Page 27: Electrical Connection

    4.3.1 Electrical connection WARNING! Risk by electrical voltage! There is a risk of electrocution near the live parts! • Work on electric systems may only be performed by qualified electricians or instructed and trained persons under the su- pervision of a qualified electrician. •...

  • Page 28: Operation

    Operation What you have to observe The operator has received the Operation Manual from the owner, has read and understood it and will observe it. Before starting and/or re-starting • Ensure sufficient illumination of the working area of the ma- chine/unit.

  • Page 29: Skiving The Workpiece

    Skiving the workpiece 5.3.1 Prerequisites Prerequisites for a correct skiving process: • A suitable outside/inside skiving tool is selected. • The outside/inside skiving tool is inserted in the drive shaft. • The outside/inside skiving tool is secured by the locking pin / star-shaped grip.

  • Page 30: Inside Skiving

    Inside skiving Select the skiving direction using the change in direction of rota- tion switch. Press and hold down the foot pedal: the skiving tool rotates. Guide the hose centrally through the guard onto the pin. The hose is skived. Remove the hose through the guard.

  • Page 31: Adjusting The Skiving Knife Usm 10.2 Ecoline / Usm 10.2

    Adjusting the skiving knife USM 10.2 EcoLine / USM 10.2 5.6.1 Adjusting the inside skiving length and inside skiving diameter Deactivate the machine on the power switch and secure it against unintentional restart. Open the protection cover. Loosen the hexagon socket threaded pin (4) on the adjusting ring (5).

  • Page 32: Adjusting The Outside Skiving Length And Outside Skiving Diameter

    Tighten the threaded pin using the Allen wrench (3). Close the protection cover. 5.6.2 Adjusting the outside skiving length and outside skiving diameter Deactivate the machine on the power switch and secure it against unintentional restart. Open the protection cover. WARNING! Cutting risk! There is an acute risk of injuries to the hands when the skiving...

  • Page 33: Stop

    Tighten the clamping plate (2) with the hexagon socket cylinder bolts (3). Close the protection cover. Stop Complete the skiving process. Deposit the workpiece outside the machine. Deactivate the main power switch (1) and secure it against unin- tentional restart. Open the protection cover.

  • Page 34: Emergency-Stop

    Emergency-stop In case of an emergency Immediately deactivate the emergency-stop switch in cases of emergency. The motor is switched off immediately. The skiving tool movement is stopped. Restart after and emergency WARNING! Risk of injuries! The emergency-stop button was probably activated due to the occurrence of a hazardous situation.

  • Page 35: Maintenance

    Maintenance Regular maintenance will ensure the continuous operation reliability of the device. What you have to observe This Section describes action to be taken by you as the fitter regularly to ensure the troublefree use of the machine/unit. • Maintenance work may only be performed by qualified mainte- nance staff (machine/unit fitters).
  • Page 36 Maintenance item Skiving knife Check skiving knife - for sharpness, cracks and breakouts; resharpen or replace knives as appropri- ate. Bolted connections: To be checked and retightened, if required. Machine - Clean Safety equipment Emergency-stop switch. Check function. Safety switch: Check function. Check permanently installed partitioning protection equipment and covers for completeness and correct installation.

  • Page 37: Replacing The Skiving Knives

    Replacing the skiving knives 6.3.1 Skiving knife USM 10.2 EcoLine / USM 10.2 ATTENTION! Risk of damage to machinery! Worn skiving knives may cause damage to the machine and skiv- ing inaccuracies. • Check the skiving knives daily. Deactivate the machine on the power switch and secure it against unintentional restart.
  • Page 38 Loosen the hexagon socket cylinder bolt (3) on the outside skiv- ing tool. Remove the clamping plate (2). 10. Remove the inside skiving knife (1). 11. Insert a new outside skiving knife (1). 12. For skiving knife adjustment, please refer to “Adjusting the skiv- ing knives”...

  • Page 39: Troubleshooting

    Troubleshooting Error Cause Remedy Machine does not skive Power switch is OFF Activate the power switch Voltage incorrect Check voltage supply Power plug defective Check power plug and replace, if required Incorrect rotation direction of Check rotation direction, cor- electric motor rect electrical connection Foot pedal not connected to Check cable connection...

  • Page 40: Decommissioning, Disposal

    Decommissioning, disposal WARNING! Risk by electrical voltage! There is a risk of electrocution near the live parts! • Shut down the machine/unit. • Disconnect the machine/unit from the power supply. CAUTION! Risk of injuries! Contact with hydraulic oil and other consumables imposes a risk of injuries for the skin, eyes, respiratory and intestinal tracts! Hy- draulic liquid spills impose danger of slipping and falling! •...

  • Page 41: Dismantling

    CAUTION! Risk of injuries! Parts of the machine/unit may be under pressure and/or tension. Loosening components may impose a risk of injuries! • De-pressurize the machine/unit before performing any work and check for potential sources of hazard. Dismantling This section describes activities to be performed by you as the opera- tor to ensure the safe dismantling of the machine/unit.
  • Page 42 Return consumables, e.g. oils, greases, test media, to supplier - they are hazardous waste. Also observe the information given on the safety data sheet.

  • Page 43: Annex

    Annex Individual machine/unit components may deviate in their features. Please indicate the serial number of the machine for spare part or- ders. Accessories (retrofittable) Accessories Part code Bench Hose slicing device Foot pedal Accessories (retrofittable) USM 10.2 EcoLine / USM 10.2 Accessories Part code Retention thorn NW05_3/16ʺ...

  • Page 44: Accessories (Retrofittable) Usm 10.2 S

    Accessories Part code Inside skiving pin DN 16 ID 5/8ʺ UIS.2 16 Inside skiving pin DN 19 ID 3/4ʺ UIS.2 19 Inside skiving pin DN 25 ID 1ʺ UIS.2 25 Inside skiving pin DN 32 ID 11/4ʺ UIS.2 32 Inside skiving pin DN 38 ID 11/2ʺ UIS.2 38 Inside skiving pin DN 51 ID 2ʺ...
  • Page 45 Accessories Part code Inside skiving tool DN 51 ID 2ʺ UIS.3 51 Outside skiving tool D ID 3/16ʺ UES.03 05 Outside skiving tool D ID 1/4ʺ UES.03 06 Outside skiving tool D ID 5/16ʺ UES.03 08 Outside skiving tool D ID 3/8ʺ UES.03 10 Outside skiving tool D ID 1/2ʺ...

  • Page 46: Spare Parts List

    Spare parts list 9.4.1 Mechanical equipment USM 10.2 EcoLine / USM 10.2 Item Quantity Part code Designation PJ_MCE250 Outside skiving knife PJ_70.0100.16 Sliding bronze piece for skiving tool 798.000005 Eyebolt DIN 580-M8 PJ_MAS250 Adjusting screw / star-shaped grip PJ_MAB250 Shaft UJ_60.10:05 Strap grip...

  • Page 47: Electric Equipment Usm 10.2 / Usm 10.2 S

    Item Quantity Part code Designation No pic- 777.031 Power supply disconnection warning sign ture 715.4 Squeezing risk warning sign 300.100.4 Cutting risk warning sign 313.1001 Protective screens set 313.1002 Movable safety guard set UJ_70.0110.04 Knife holder plate UJ_70.0110.06 Pressure plate UJ_70.0100.24 Pressure plate 9.4.2 Electric equipment USM 10.2 / USM 10.2 S...

  • Page 48: Spare Parts Set Usm 10.2 Ecoline

    Spare parts set USM 10.2 EcoLine Quantity Part code Designation 313.1001 Protective screens set 313.1002 Movable safety guard set Spare parts set USM 10.2 / USM 10.2 S Quantity Part code Designation 313.1001 Protective screens set 313.1002 Movable safety guard set...

  • Page 49: Electric Diagram

    Electric diagram...

  • Page 51: Maintenance Log

    Maintenance log Remark Date Signature                                    ...

  • Page 52: Declaration Of Qualified Staff

    Declaration of qualified staff I herewith declare that I have attended an internal training for the operation of the UNIFLEX machine and have been informed on all safety-related details. In addition I declare that I have read and under- stood this Operation Manual completely. City Date Name...

Table of Contents