Danfoss ET5040 Operator's Manual
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Danfoss ET5040 Operator's Manual

Danfoss ET5040 Operator's Manual

Crimp machine
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Summary of Contents for Danfoss ET5040

  • Page 2: Table Of Contents

    Product/Operational Updates User Input Crimp Database Machine Settings Calibration Procedure 25 - 26 Maintenance Accessories Standard Die Part Numbers Large Bore Die Part Numbers 430 U-Series Part Numbers Contact Information 2 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 3: Safety Instructions

    Danfoss fitting tolerances are engineered to match Danfoss hose tolerances. assembly equipment be used with the hose, fittings or assembly equipment The use of Danfoss fittings on hose supplied by other manufacturers and/ supplied by another manufacturer, or in the event that product instructions or the use of Danfoss hose with fittings supplied by other manufacturers for each specified hose assembly are not followed.

  • Page 4: Specifications

    Confirm all legs are extended the same distance and the ball detent pins are CAUTION: Never get underneath the machine and keep the load low during trans- Figure 1 port. 4 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 5: Filling Hydraulic Fluid Reservoir

    5 mm allen wrench. (See figure 5) Upon completion, retighten the vent screws. Figure 4 NOTE: Always ventilate the system after filling or changing the hydraulic oil. Figure 5 5 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 6: Control Symbols Overview

    Password entry. Takes you back to the previous settings. screen. Displays the next screen. Exits existing screen, and Activates foot switch control. Crimp Nominal Diameter. returns to menu screen. 6 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 7 Crimp tooling diameter. Displays current tooling position Offset to crimp target. Select the number of pieces (Size) to be produced. (Manual operation only) Target is the die change position. 7 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 8: Tooling - Installation (Qdc)

    - close the crimp head while confirming correct tooling for application. all eight pins are aligned. 8 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 9: Tooling - Removal (Qdc)

    Place the crimp dies into the storage rack, rotate the QDC to the left, pins have completely disengaged from the intermediate dies. (counter clockwise) this locks the die segments into the storage rack. 9 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 10: Tooling Installation With Die Key

    ATTENTION: Always insert a full set of matching dies. ATTENTION: Do not crimp on the base dies. 10 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 11: Operating Instructions Crimp Selections - Auto Mode

    Note: Favorites icon provides direct selection of commonly Note: Key pad will disappear and selected series will populate in option used crimp selections. A. Then press check mark. 11 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 12 Press Check prompt on bottom of screen to finish selection process and to display tooling requirements for hose series selection. (See figure 20) Figure 21 “Current Selection” screen displays selected product, assembly instructions and appropriate specifications. (See figure 21) 12 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 13 Additional information (Such as photos, See figure 22 & 23) are available by pressing the question mark icon. (See figure 21). 13 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 14 Displays product information. Returns you to Home screen. Displays the next screen. matically retracts to set opening diameter after crimp when green icon is displayed. (Touch to set). Current Tooling Position 14 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 15: Operating Instructions Manual Operation

    Operating Instructions Manual Operation Follow the settings and calibration steps prior to initial production use of the machine (Page 18) NOTE: Manual Operation is for crimping hose & fittings not in the pre-populated Danfoss database. Step 1 Step 2 Figure 25...
  • Page 16 Select number of pieces to crimp. Displays total number of pieces Displays current position of crimp crimped so far. tooling/pressure of crimp. NOTE:TNot required to crimp. “0” selection will allow unlimited crimps. 16 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 17: Adjusting The Switching Point Of The Crimp Machine

    10. If achieved crimp is larger or smaller than acceptable range, enter the needed numerical correction in the offset field (+/-). 11. Save the crimp setting under a user specified name (if desired). 17 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 18: Controller Log-In

    Language Select desired language by selecting “Flag” icon. (See figure 33) Displays the language Press forward arrows to selected. (See figure 33) display the next “Settings Menu”. Figure 33 18 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 19: Display Units Of Measurement

    Return to previous setting Proceed to next setting (Back) (Forward) Settings screen displays current software version loaded. (See figure 35) No user adjustment or selection is needed. Figure 35 19 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 20: User Administration

    (Administrator or Set-up staff). if available. Selects the previous user. Adds user to the list. Delete a user from the list. Displays the previous screen Displays the next screen. Exits settings menu. 20 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 21: Tooling Editor

    Setting #4 - Tooling Editor NOTE: When the machine is delivered, the tooling editor contains all of the Danfoss die sets. Remove the dies not purchased with the machine to direct the machine to the available dies. (See figure 37) Dies displayed by nominal size.

  • Page 22: Product/Operational Updates

    Select the download backup and machine to machine check mark to acknowledge. transfer. If no updates are being loaded, step to next setting field via. 22 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 23: User Input Crimp Database

    Review user input database and related crimp specifications. (See figure 40) Delete any unneeded specifications. Figure 40 Displays the previous setting (back). Displays the next setting (forward). Delete the highlighted specifica- Exit the settings menu. tion. 23 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 24: Machine Settings

    No user user adjustment. crimping. (Power saver function). machine cycles (life of machine). adjustment. Adjustable by customer. Displays the previous setting (back). Displays the next setting (forward). Exit settings menu. 24 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 25: Calibration Procedure

    (See figure 45). Motor On Advance Retract Advance KEEP HANDS CLEAR KEEP HANDS CLEAR 25 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 26 When fully advanced, the advance button illumination will turn off indicating head is fully advance. The display screen will change showing calibration complete. (See figure 46) Fully retract head and remove calibration tool and press the enter button. 26 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 27: Maintenance

    5. Six-month Maintenance • Check the bearing plates for wear and galling. Worn bearing plates need to be exchanged. • If replacement is required, contact customer service. 27 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 28: Accessories

    Magnetic work light provides improved visibility Additional storage for standard size dies. (See to assist in correct alignment of crimp Position. in low light conditions. (See figure 51) figure 52) (See figure 50) 28 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...

  • Page 29: Standard Die Part Numbers

    Capability of crimping Danfoss hose products ranging from -3 (3/16”) through -40 (2 1/2”) in certain constructions. The ET5040C-0023 kit includes the (11) most popular dies required to crimp Danfoss’s most common hose product lines. The standard ET5040DC dies require the use of the ET5040C-0001 adapter dies.

  • Page 30: Large Bore Die Part Numbers

    ET5040 Large Bore Die Part Numbers: Capability of crimping Danfoss hose products ranging up to -64 (4”) in certain constructions. The large bore ET5040 dies do not require an adapter die and are inserted one segment at a time. The large bore dies are typically used for large I.D.

  • Page 31: Contact Information

    43032”U” Fittings 69,0 2.716 82,0 3.23 69,0 2.72 75,0 2.95 *Included in the ET5040-0022 430 “U” Series die kit Require ET5040C-0001 adapter die Each set includes 8 individual dies 31 | ©Danfoss ET5040 Crimp Machine Operator’s Manual | 2022.10. BC425481951279en-000101...
  • Page 32 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.

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