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Danfoss ET5040 Crimp Machine Operator's Manual
Maintenance
!
WARNING
Power down the machine and lock out the main breaker prior to performing maintenance.
Daily Maintenance Procedures:
•
Open the crimp tool completely.
•
Power down the machine.
•
Clean the master dies and crimp head of any foreign debris.
•
Check visually for oil leakage. Wipe down any residue.
•
Check the crimp head and associated parts for cracks, signs of damage
and wear.
•
Check the detent pins on the crimping dies for damage.
Monthly Maintenance
•
Switch off the motor and switch off the machine on the main switch.
•
Check the hydraulic hose assemblies and connections for leaks below
the cabinet
•
Check hydraulic oil level with the oil level stick attached to the vented
cap by removing the front panel.
Six-month Maintenance
•
Check the bearing plates for wear and galling. Worn bearing plates
need to be exchanged.
•
If replacement is required, contact customer service.
27 | ©Danfoss ET5040 Crimp Machine Operator's Manual | 2022.10.
Annual Maintenance
•
Switch off the motor and turn off the machine on the main switch.
•
Pump out old oil and fill with 13.2 gallons or 50 liters of new AW46
(ISO46) hydraulic fluid.
•
Perform calibration procedure as detailed in settings #8 (page 25).
Hydraulic Oil Change
•
Fully open crimp head.
•
Switch off & lock out power.
•
Remove rear panel and pump out old oil from reservoir from the filler
port.
•
Refill with 50 liters (13.2 Gallons) of AW46 hydraulic oil.
•
Verify fill level with filler cap dip stick.
•
Cycle crimp machine head and ventilate the crimp head per
instructions on page 5.
BC425481951279en-000101
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