Danfoss FT1380 Operator's Manual
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Danfoss FT1380 Operator's Manual

Danfoss FT1380 Operator's Manual

Crimp machine
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Operator's Manual
Danfoss FT1380
Crimp Machine
CAUTION: It is recommended this booklet be read prior to set-up, then used as a guide during actual assembly. Retain for reference purposes.
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Summary of Contents for Danfoss FT1380

  • Page 1 Operator’s Manual Danfoss FT1380 Crimp Machine CAUTION: It is recommended this booklet be read prior to set-up, then used as a guide during actual assembly. Retain for reference purposes.

  • Page 2: Table Of Contents

    Hydraulic Schematic ............. . 15 2 | © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12.

  • Page 3: Safety Instructions

    Specification #IJ100 for hydraulic jacking applications. Maintain dies with care. Dies used in the FT1380 crimp machine are Die change. Do not insert/remove dies while the power is on.

  • Page 4: Specifications

    ................... FT1380-200-M150 ................... FT1380-200-M180 A set includes four plates and mounting hardware that can hold up to ................... FT1380-200-M210 eight die cages. This kit attaches to the sides of the Danfoss FT1380 crimp ................... FT1380-200-M240 machine.................... FT1381-200-M280 ................... FT1380-200-M320 Part number..............

  • Page 5: Operating Instructions

    The ratio of the crimp diameter change to the DISPLAY inserted or removed in this position (figure 2). The FT1380 crimp machine change is 1 to 1. For example, if you crimp a fitting at a setting of will automatically retract when it has reached the setting entered on the 120, and the crimp diameter is .035 inch too large, you will need to...

  • Page 6: Entering A Number Into The Display

    After the third number is entered, the display will remain. The FT1380 is now ready to crimp to the DISPLAY setting. Storing a Number from the Display as a Preset Enter a three-digit number as described in the procedure above.

  • Page 7: Crimping Procedures

    Enter the number “300” into the DISPLAY and start the crimping process. Refer to the current Danfoss PowerSource Crimp Spec tool for complete and If the dies crimp the fitting, measure the crimp diameter and decrease detailed crimp specification information for each hose and fitting style.

  • Page 8: Calibration

    Crimp the socket by depressing the crimp switch until the had components replaced. The procedure requires the use of an FT1380- machine retracts by itself, indicating a completed cycle.

  • Page 9: Maintenance

    Note: Completely retract the crimp ring when checking the oil level. for 16 oz can) Die Cage Maintenance Procedures Lubricate the die cage. For maximum service, FT1380 die cages require lubrication at 50-crimp intervals with high efficiency PTFE grease. FF91455 is a 16 ounce container that will provide sufficient lubricant for about 10,000 crimps.

  • Page 10: Troubleshooting Tips

    If the symptom appears to be solely pump or cylinder related, refer to the ENERPAC Repair Parts Sheets. Any electrical checks must be performed by a qualified electrician. 10 | © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. AQ435955684211en-000101...

  • Page 11: Crimp Machine Components

    Screw 3/8-16 x 3/4” SHCS FT1380-3-5 Transducer Assembly FT1380-3-9 Frame FT1380-3-17 Bracket, Transducer Rod FT1380-3-1 Hydraulic Pump Assembly 115V FT1380-3-16 Bracket, Transducer FT1380-3-21 FT1380-3-35 Hydraulic Pump Assembly 230V AQ435955684211en-000101 © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. | 11...

  • Page 12: Die Cage Components

    Cap Screw FT1330-2-9-66 FT1330-2-6-6 FT1381-2-9-66 Spacers FT1380-2-9-1 FT1380-2-9-1 FT1380-2-9-1 Back Plate * The FT1380-200-NO. (FT1380-2-9) and FT1381-200-NO (FT1391-2-9) require 16 springs and the FT1380-201-NO. (FT1380-2-9A) requires 8 springs. 12 | © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. AQ435955684211en-000101...

  • Page 13: Electrical Schematics

    © Danfoss FT1380 Crimp Machine Operator’s Manual Electrical Schematics Electrical Schematic for FT1380-115 (115V model) Electrical Schematic for FT1380-230 (230V model) AQ435955684211en-000101 © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. | 13...
  • Page 14 To dump valve +24V AC To motor contractor * The voltage at TB2 pin 2 varies between 4.04V DC and 0.04V DC, depending on the position of the crimp ring. 14 | © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. AQ435955684211en-000101...

  • Page 15: Hydraulic Schematic

    © Danfoss FT1380 Crimp Machine Operator’s Manual Hydraulic Schematic SEQUENCE 1. Pump on – Cylinder advances 2. Valve energized – Cylinder retracts 3. Pump and valve de-energized – Cylinder holds position AQ435955684211en-000101 © Danfoss FT1380 Crimp Machine Operator’s Manual | 2022.12. | 15...
  • Page 16 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.

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