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Danfoss ET5040 Crimp Machine Operator's Manual
Tooling Installation/Removal - Adapter and Large Bore
Dies (Die-Key)
Tooling Installation with Die Key
1.
Position the crimp head, leaving site holes (A) exposed.
2.
Turn off the machine on the main switch.
3.
Insert and hold (depress) the die key in hole (A).
4.
Insert the crimp die segment as shown with the holding pin in the
bore hole B.
5.
Release the pressure on holding pin A by pulling out the die key.
6.
This die should now be securely connected.
7.
Repeat same procedure for each die.
8.
Upon completion, restart machine.
Tooling Removal with Die Key
1.
Partially open the crimp head leaving site holes (A) exposed.
2.
Turn off the machine on the main switch.
3.
To remove the crimp dies hold the crimp die to be changed in one
hand. With the other hand push and hold the die key in the bore hole
A in the base die C.
4.
Remove the die and release the pressure on holding pin A by pulling
out the die key.
5.
Remove the remaining die segments using the same procedure.
6.
Restart the machine.
General Notes for Crimping
Check the achieved crimp diameter after the first crimp. If there are discrep-
ancies between actual size, ovality and specification value an offset adjust-
ment must be entered. (See page 13 for instructions). Differences may
occur due to spring back of the fitting socket after the crimping, as a result
of hose or fitting tolerances, or differing material hardness of the fittings.
!
ATTENTION: Always insert a full set of matching dies.
!
ATTENTION: Do not crimp on the base dies.
10 | ©Danfoss ET5040 Crimp Machine Operator's Manual | 2022.10.
Figure 2
BC425481951279en-000101
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